scholarly journals Vibration-Assisted Laser Surface Texturing and Electromachining for the Intensification of Boiling Heat Transfer in a Minichannel

2017 ◽  
Vol 62 (4) ◽  
pp. 1983-1990 ◽  
Author(s):  
M. Piasecka ◽  
K. Strąk ◽  
B. Grabas

AbstractThe paper describes applications of the vibration-assisted laser surface texturing and spark erosion process as methods of modifying properties and structures of metal surfaces. Practical aspects of the use of produced surfaces in the heat exchanger with a minichannel have been described. Compared with smooth surfaces, developed metal surfaces obtained by vibration-assisted laser surface texturing and electromachining show more effective heat transfer. The local heat transfer coefficient for the saturated boiling region obtained for developed surfaces had the values significantly higher than those obtained for the smooth plate at the same heat flux. The experimental results are presented as the heated plate temperature (obtained from infrared thermography) and relationships between the heat transfer coefficient and the distance along the length of the minichannel for the saturated boiling region.

2018 ◽  
Vol 240 ◽  
pp. 01033
Author(s):  
Magdalena Piasecka ◽  
Kinga Strąk ◽  
Beata Maciejewska

The method of solving the inverse heat conduction problem, by means of the FEM with Trefftz-type basis functions, during flow boiling in a minichannel was shown. This basis functions were constructed with using the Hermite interpolation and Trefftz functions. The aim of the numerical calculations was to determine the local heat transfer coefficient on the basis of experimental data in a horizontally oriented minichannel. The refrigerant flowing along the minichannel (HFE-649 or HFE-7100) was heated by a thin enhanced plate by vibration-assisted laser texturing. The temperature on an outer smooth side of the plate was detected by means of infrared thermography. On the heated wall–fluid contact surface in the minichannel the heat transfer coefficient was obtained from the Robin boundary condition. It was assumed that the temperature distribution in the heated plate was described by the Poisson equation. The unknown values of temperature and temperature derivatives at nodes were computed by minimizing the functional which describes the mean square error of the approximate solution on the boundary and along common edges of neighbouring elements. The results were presented as the heated plate temperature and heat transfer coefficient versus the minichannel length.


2014 ◽  
Vol 874 ◽  
pp. 95-100 ◽  
Author(s):  
Magdalena Piasecka

The paper describes selected passive methods of modifying properties and structures of metal surfaces. The following surface processes with thermal treatment have been used: laser surface texturing, electromachining (spark erosion) and mechanical process sand blasting. Practical aspects of the use of produced surfaces in two types of heat transfer devices have been underlined. The first one consists of the heat exchanger with a minichannel furnished with enhanced heating surface. The second one includes prototype solar collectors with the developed surface of the absorbers pipes or smooth pipes covered with developed absorber plate. Modified developed metal surfaces obtained by selected passive methods reach more effective heat transfer in comparison with smooth surfaces.


2021 ◽  
Vol 63 (4) ◽  
pp. 341-349
Author(s):  
Mete Onur Kaman ◽  
Nevin Celik ◽  
Resul Das

Abstract In present the study, sudden cooling, in other words thermal shock, is applied to a plate that is originally a functionally graded material (FGM). The flat plate is assumed to have an edge crack on it. Hence a numerical couple-field analysis is performed on the plate. The FGM is a combination of Ni and Al2O3. The thermal and mechanical properties of the FGM are assumed to depend on temperature variation. The mixing percentages of the Ni and Al2O3 throughout the plate are considered to vary (i) linearly, (ii) quadratically and (iii) in half-order. In order to solve the problem, a new subroutine depending on temperature is written using APDL (ANSYS Parametric Design Language) codes. Three values of the heat transfer coefficient are applied to the initially heated plate. As a result, the transient temperature variation and stress intensity factor are presented to show the thermo-mechanical relation of the plate. The material properties changing with temperature results in more reliable temperature values. Increasing the heat transfer coefficient results in better cooling and in a lesser amount of time to reach ambient air temperature.


2019 ◽  
Vol 128 ◽  
pp. 01017
Author(s):  
Kinga Strak ◽  
Magdalena Piasecka ◽  
Beata Maciejewska

The paper discusses the results of the flow boiling heat transfer in a vertical minichannel with rectangular cross-section. The heating element for FC-72 flowing in the minichannel is a thin plate. Infrared thermography is used to determine changes in the temperature on its outer side. The aim of thecalculation is to determine the heat transfer coefficient using 1D and 2D calculation models. Local values of heat transfer coefficient on the surface between the heated plate and boiling fluid are calculated from the Newton`s and Fourier`s laws. In 2D model the plate temperature distribution is obtained by solving the inverse heat conduction problem. The governing equation is solved by means of two methods: the non-continuous Trefftz method and the Beck method. The results are presented as plate temperature and heat transfer coefficient calculated using 1D and 2D models as a function of the distance fromthe minichannel inlet. The analysis of the results revealed that the values and distributions of the heat transfer coefficient calculated by means of both models were similar. This suggests that all mentioned methods are interchangeable.


2019 ◽  
Vol 30 (6) ◽  
pp. 2953-2969 ◽  
Author(s):  
Beata Maciejewska ◽  
Magdalena Piasecka

Purpose The purpose of this paper is to determine the time-dependent heat transfer coefficient during FC-72 flow boiling in a 1.7-mm-deep vertical and asymmetrically heated minichannel. Design/methodology/approach The temperature of the minichannel heated wall was recorded continuously with the use of thermocouples. The heat transfer coefficients for the subcooled and saturated boiling regions at the heated wall–fluid contact surface were calculated from the Robin boundary condition. Both the wall and fluid temperatures were obtained from the solution of the inverse nonstationary problems in two adjacent domains: the heated wall and flowing fluid. The FEM with Trefftz-type basis functions was applied to solve the inverse problem. Findings The obtained time-dependent heat transfer coefficient in subcooled boiling achieved rather low values, whereas in saturated boiling, the coefficient was the highest at the channel inlet. The boiling curves were plotted to illustrate the results. Practical implications The results of experiments are the best source of information for the design of minichannel cooling systems used for thermoregulation of components and heat exchangers. High-tech minichannel heat exchangers are applied in various industrial applications as microelectronics devices, gas turbines, internal combustion engines, nuclear reactors, X-ray sources and organic rankine cycle (ORC) modules. Originality/value In the study, the Trefftz functions for the nonstationary Fourier–Kirchhoff equation with the factor describing void fraction were determined and then used to construct the time-dependent basis functions in FEM.


2020 ◽  
Vol 229 ◽  
pp. 05002
Author(s):  
Gideon Steyn ◽  
Christiaan Vermeulen ◽  
Michael Steyn

An experiment was designed to investigate the possible enhancement of the convective heat-transfer coefficient by utilizing multiple, parallel jets in the cooling of a small heated surface, such as typically induced by an accelerated ion beam on a thin foil or specimen. The hot spot was provided using a small electrically heated plate. It was found that heat-transfer calculations by means of simple empirical methods based on dimensional analysis are not useful in this case and that advanced computational fluid dynamics (CFD) mod-elling is essential to interpret the results. It is shown that enhanced convective cooling can indeed be obtained with a multi-jet configuration as compared to a single-jet configuration but only under very selective conditions. An improperly designed multi-jet configuration can also provide significantly reduced cooling relative to the single-jet case and the estimation of the behavior of any particular jet geometry is eminently non-intuitive. CFD provides acceptable quantitative results and seem to be the only tool available to gain an understanding of these complex flows where simple models and “rules of thumb” cannot be relied upon. – LA-UR-18-29455


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