scholarly journals Design and FEA of Impact Damper for Four-wheeler car

Author(s):  
Manoj Sorade

Abstract: The problem of over speeding vehicles in highway transportation is one of major problem faced in the current scenario of Indian traffic. The issue of over speeding not only damages the vehicle but the serious consequence of this is there due to loss of precious life. In real life scenario accidents in are totally unavoidable we can only have counter measures to prevent them and avoid the fatalitiesinvolved. Safety impact guard is one of the real-time counter measures which reduce the impact when the vehicle is involved in high speed impact. The proposed design which is being discussed in detail throughout this paper is for design of a re-usable safety impact damper with pressure relief valve. This design discusses the force of energy or impact that is dampened due to the action of the impact damper with the pressure relief valve. The entire objective of the project is to reduce the fatalities by designing an impact damper which provides safety against the front and rear end collisions. Keywords: Impact, Pressure relief valve, Damper

Author(s):  
Victor Sverbilov ◽  
Dmitry Stadnick ◽  
Georgy Makaryants

The paper investigates instable behavior of a poppet-type gas pressure relief valve operating at a big flow rate (more than 2 kg/s) under super critical pressure drop. Instability is experienced as noise and vibration and leads to severe damage of a seat and other elements. Significant and unsteady flow forces coupled with small inherent damping make it difficult to stabilize the system. In previous works, the analytical and experimental research was carried out to reveal the most essential factors influencing stability and dynamic properties of the valve. The impact of the pilot valve dynamics on the system behavior was studied for the purpose of obtaining required accuracy and stability in a wide range of flow rate. It was shown in some testing that unstable behavior of the main valve occurred when the pilot valve was stable. This paper considers inherent stability of the main valve in the gas flow. CFD software ANSYS FLUENT is employed to study the effect of the poppet geometry on aerodynamic lifting force and valve stability in axial and lateral direction. The results have been verified through comparison with experimental data.


2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Sang Chan Jang ◽  
Jung Ho Kang

An important safety factor to be considered when designing a plant is the prevention of overpressure-induced explosions, to which many plants are vulnerable because of pressurized fluids in plant components. A pilot-operated pressure relief valve is a core device for venting off overpressure formed inside vessels and pipelines. The pilot-operated pressure relief valve has a highly complicated structure, and its design and production should be thoroughly studied. In this study, a simplified structure for the pilot-operated pressure relief valve was proposed to facilitate the design and production processes, and the effective ranges of its design variables were determined to enable the prediction of the impact of the design variables in the design and production processes. The ranges determined were validated by a numerical flow analysis and experiment as follows. We calculated the maximum orifice diameter at which the main valve does not open and examined the minimum orifice diameter that can resist the impact of strong shock waves. Additionally, we defined the orifice diameter range that ensures the stable opening and closing of the main valve under various pressure conditions. The effective ranges of the design variables determined in this study can be used to ensure safe operation of a pilot-operated pressure relief valve under various pressure conditions with the design of the proposed simplified structure.


2018 ◽  
Vol 140 (5) ◽  
Author(s):  
Hyunjun Kim ◽  
Sanghyun Kim ◽  
Youngman Kim ◽  
Jonghwan Kim

A direct spring loaded pressure relief valve (DSLPRV) is an efficient hydraulic structure used to control a potential water hammer in pipeline systems. The optimization of a DSLPRV was explored to consider the instability issue of a valve disk and the surge control for a pipeline system. A surge analysis scheme, named the method of characteristics, was implemented into a multiple-objective genetic algorithm to determine the adjustable factors in the operation of the DSLPRV. The forward transient analysis and multi-objective optimization of adjustable factors, such as the spring constant, degree of precompression, and disk mass, showed substantial relaxation in the surge pressure and oscillation of valve disk in a hypothetical pipeline system. The results of the regression analysis of surge were compared with the optimization results to demonstrate the potential of the developed method to substantially reduce computational costs.


Author(s):  
Yangqing Dou ◽  
Yucheng Liu ◽  
Wilburn Whittington ◽  
Jonathan Miller

Coefficients and constants of a microstructure-based internal state variable (ISV) plasticity damage model for pure copper have been calibrated and used for damage modeling and simulation. Experimental stress-strain curves obtained from Cu samples at different strain rate and temperature levels provide a benchmark for the calibration work. Instron quasi-static tester and split-Hopkinson pressure bar are used to obtain low-to-high strain rates. Calibration process and techniques are described in this paper. The calibrated material model is used for high-speed impact analysis to predict the impact properties of Cu. In the numerical impact scenario, a 100 mm by 100 mm Cu plate with a thickness of 10 mm will be penetrated by a 50 mm-long Ni rod with a diameter of 10mm. The thickness of 10 mm was selected for the Cu plate so that the Ni-Cu penetration through the thickness can be well observed through the simulations and the effects of the ductility of Cu on its plasticity deformation during the penetration can be displayed. Also, that thickness had been used by some researchers when investigating penetration mechanics of other materials. Therefore the penetration resistance of Cu can be compared to that of other metallic materials based on the simulation results obtained from this study. Through this study, the efficiency of this ISV model in simulating high-speed impact process is verified. Functions and roles of each of material constant in that model are also demonstrated.


2006 ◽  
Vol 128 (3) ◽  
pp. 467-475 ◽  
Author(s):  
A. M. Birk ◽  
J. D. J. VanderSteen

In the summers of 2000 and 2001, a series of controlled fire tests were conducted on horizontal 1890liter (500 US gallon) propane pressure vessels. The test vessels were instrumented with pressure transducers, liquid space, vapor space, and wall thermocouples, and an instrumented flow nozzle in place of a pressure relief valve (PRV). A computer controlled PRV was used to control pressure. The vessels were heated using high momentum, liquid propane utility torches. Open pool fires were not used for the testing because they are strongly affected by wind. These wind effects make it almost impossible to have repeatable test conditions. The fire conditions used were calibrated to give heat inputs similar to a luminous hydrocarbon pool fire with an effective blackbody temperature in the range of 850°C±50°C. PRV blowdown (i.e., blowdown=poppressure−reclosepressure) and fire conditions were varied in this test series while all other input parameters were held constant. The fire conditions were varied by changing the number of burners applied to the vessel wall areas wetted by liquid and vapor. It was found that the vessel content’s response and energy storage varied according to the fire conditions and the PRV operation. The location and quantity of the burners affected the thermal stratification within the liquid, and the liquid swelling (due to vapor generation in the liquid) at the liquid∕vapor interface. The blowdown of the PRV affected the average vessel pressure, average liquid temperature, and time to temperature destratification in the liquid. Large blowdown also delayed thermal rupture.


2018 ◽  
Vol 861 ◽  
Author(s):  
Ishan Sharma

We present a simple hydrodynamical model for the high-speed impact of slender bodies into frictional geomaterials such as soils and clays. We model these materials as non-smooth, complex fluids. Our model predicts the evolution of the impactor’s speed and the final penetration depth given the initial impact speed, and the material and geometric parameters of the impactor and the impacted material. As an application, we investigate the impact of deep-penetrating anchors into seabeds. Our theoretical predictions are found to match field and laboratory data very well.


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