scholarly journals Recovery of K2SO4 and Separation of SiO2/Al2O3 from Brown Corundum Fly Ash

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1603
Author(s):  
Yuandong Xiong ◽  
Junqi Li ◽  
Qian Long ◽  
Chaoyi Chen ◽  
Yuanpei Lan ◽  
...  
Keyword(s):  
Particle Size ◽  
Fly Ash ◽  
Major Elements ◽  
Silica Content ◽  
Potassium Sulfate ◽  
Treatment Technique ◽  
Water Leaching ◽  
Solid Ratio ◽  
Ultra Fine Particle ◽  
Micro Sphere

Brown corundum fly ash (BCFA), which is the collected ash in brown corundum production, has received lots of environmental concerns due to its ultra-fine particle size and complex composition. Aiming to recycle the major elements including K, Al and Si from BCFA environmentally, this work proposed a simple and non-pollution process to utilize BCFA by water leaching, size screening and solution evaporation. The influences of water leaching conditions including leaching temperature, time and liquid-to-solid ratio was considered to optimize the K2SO4 recovery efficiency. Results show that the potassium sulfate content of the product is 75.7% after water leaching at 60 °C for 15 min with the liquid–solid ratio of 20:1. The wet screening and size separation with a 1 μm sieve can separate and enrich aluminum and silicon significantly. The aluminum-rich product is composed of 54.65% of alumina and 11.04% silica, with the alumina and silica ratio (A/S) of 4.95. The silicon-rich product with a particle size of less than 1 μm has a silica content of 57.57% can be used as high-value micro-sphere silica. The research results revealed in this work offers a potential and environmentally industrial treatment technique for the BCFA.

EFFECT OF MIXING PROPORTION ON COMPRESSIVE STRENGTH OF FLY-ASH BASED GEOPOLYMER PASTE AND MORTAR USING TAGUCHI’S METHOD

2015 ◽  
Vol 2 (1) ◽  
Author(s):  
Sajid Khan Afridi ◽  
Vanissorn Vimonsatit
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Elevated Temperatures ◽  
Three Dimensional ◽  
Silica Content ◽  
Polymeric Chain ◽  
Low Carbon ◽  
Solid Ratio ◽  
Mix Proportion ◽  
Alkali Activated

Alkali activated pozzolan are known low carbon cementitious binders which can be used to replace cement. The material is also known as geopolymer because of its three dimensional polymeric chain and ring like structure consisting silica and alumina. A common type of pozzolan used is fly ash because of its rich silica content; therefore the term alkali activated fly-ash based binders is adopted. Despite much research and development of this material, there is no specific standard for design mix proportion. This research used the Taguchi’s design of experiment method to determine the optimum mix proportion of alkali activated fly ash based cement paste and mortar. Four factors were considered in the tests, silica fume, sand to cementitious ratio, liquid to solid ratio, and percentage of superplasticiser. Tests were conducted on the 9 batches of alkali activated fly-ash based paste and mortar samples to determine the compressive strength under ambient condition. Tests were also conducted to determine the residual strength of the samples after exposed to elevated temperatures. ANOVA analysis of the test results revealed the main factors contribution on the tested properties and led to the determination of the optimum design proportion of the factors considered in these tests.

Chemical Extraction of Heavy Metals from the Ash Using Perchloric Acid

2013 ◽  
Vol 459 ◽  
pp. 3-6
Author(s):  
Hai Ying Zhang ◽  
Shu Zhen Li
Keyword(s):  
Heavy Metals ◽  
Fly Ash ◽  
Perchloric Acid ◽  
Waste Incineration ◽  
Major Elements ◽  
Chemical Extraction ◽  
Acid Extraction ◽  
Municipal Solid Waste Incineration ◽  
Mswi Fly Ash ◽  
Solid Ratio

Elementary compositions of municipal solid waste incineration (MSWI) fly ash was analyzed. In addition, influence of perchloric acid concentration and liquid to solid ratio on removal efficiency of the four heavy metals was investigated. It was found that there are 11 major elements in fly ash, with content over 1%, and content of them follows sequence of O > Ca > Si > Cl > Al > Fe > Na > S > C > Mg. These major elements account for around 97.5~98.7% of the ash. Removal ratio of Zn, Pb, Cd and Cu followed the decreasing sequence of Zn > Pb > Cd >Cu for acid extraction using perchloric acid. The optimal extraction conditions are: perchloric acid 3 M, liquid to solid ratio 30 mL liquid / 1 g ash, resulting in an extraction ratio of 89% for Zn, 85% for Pb, 41% for Cd and 32% for Cu.

Thermal Conductivity of Fly Ash Cenospheres for Variable Particle Size Ranges

2016 ◽  
Vol 4 (2) ◽  
pp. 19
Author(s):  
MENEZES CRAIG ◽  
RATHOD AJIT P ◽  
WASEWAR KAILAS L. ◽  
◽  
◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Particle Size ◽  
Fly Ash ◽  
Fly Ash Cenospheres

Particle Size Effects on Concentration of Metals in Lake Erie Bottom Sediments

1984 ◽  
Vol 19 (1) ◽  
pp. 27-36 ◽  
Author(s):  
Alena Mudroch
Keyword(s):  
Particle Size ◽  
Organic Matter ◽  
Clay Minerals ◽  
Surface Sediment ◽  
Size Effects ◽  
Lake Erie ◽  
Size Fraction ◽  
Mineralogical Composition ◽  
Major Elements ◽  
Sediment Samples

Abstract Surface sediment samples obtained at the offshore and nearshore area of Lake Erie were separated into eight different size fractions ranging from <2 µm to 250 µm. The concentration of major elements (Si, Al, Ca, Mg, K, Na, Fe, Mn and P), metals (Zn, Cu, Cr, Ni, V, Co and Pb) and organic matter was determined together with the mineralogical composition and morphology of the particles in each size fraction. The distribution of the metals in the offshore sediment was bimodal with the majority of the metals divided between the 63 to 250 um size fraction which also contained the highest concentration of organic matter (about 20%) and the <4 µm fraction containing up to 60% of clay minerals. However, the metals in the nearshore sediment were associated mainly with the clay minerals.

Processing of granite quarry solid waste into industrial high silica materials using leaching process with HCl concentration variation

2020 ◽  
Vol 11 (2) ◽  
pp. 43-50
Author(s):  
Yusup Hendronursito ◽  
Muhammad Amin ◽  
Slamet Sumardi ◽  
Roniyus Marjunus ◽  
Frista Clarasati ◽  
...  
Keyword(s):  
Particle Size ◽  
Rotational Speed ◽  
Inductively Coupled Plasma ◽  
Chemical Elements ◽  
Silica Content ◽  
X Ray ◽  
Concentration Variation ◽  
Leaching Process ◽  
Hcl Concentration ◽  
Granite Powder

This study was aimed to increase granite's silica content using the leaching process with HCl concentration variation. The granite used in this study came from Lematang, South Lampung. This study aims to determine the effect of variations in HCl concentration, particle size, and rotational speed on the crystalline phase and chemical elements formed in the silica product produced from granite. The HCl concentration variations were 6.0 M, 7.2 M, 8.4 M, and 9.6 M, the variation in particle size used was 270 and 400 mesh. Variations in rotational speed during leaching were 500 and 750 rpm. Granite powder was calcined at 1000 ºC for 2 hours. Characterization was performed using X-Ray Fluorescence (XRF), X-Ray Diffraction (XRD), and Inductively Coupled Plasma-Optical Emission Spectroscopy (ICP- OES). The results showed that the silica content increased with increasing HCl concentration, the finer the particle size, and the higher the rotational speed. XRF analysis showed that the silica with the highest purity was leached with 9.6 HCl with a particle size of 400 mesh and a rotational speed of of 750 rpm, which was 73.49%. Based on the results above, by leaching using HCl, the Si content can increase from before. The XRD diffractogram showed that the granite powder formed the Quartz phase.

scholarly journals Feasibility of fly ash as fluxing agent in mid- and low-grade phosphate rock carbothermal reduction and its reaction kinetics

2021 ◽  
Vol 10 (1) ◽  
pp. 157-168
Author(s):  
Biwei Luo ◽  
Pengfei Li ◽  
Yan Li ◽  
Jun Ji ◽  
Dongsheng He ◽  
...  
Keyword(s):  
Particle Size ◽  
Fly Ash ◽  
Reaction Time ◽  
Carbothermal Reduction ◽  
Industrial Waste ◽  
Phosphate Rock ◽  
Molar Ratio ◽  
Low Grade ◽  
Carbon Excess ◽  
Fluxing Agent

Abstract The feasibility of industrial waste fly ash as an alternative fluxing agent for silica in carbothermal reduction of medium-low-grade phosphate ore was studied in this paper. With a series of single-factor experiments, the reduction rate of phosphate rock under different reaction temperature, reaction time, particle size, carbon excess coefficient, and silicon–calcium molar ratio was investigated with silica and fly ash as fluxing agents. Higher reduction rates were obtained with fly ash fluxing instead of silica. The optimal conditions were derived as: reaction temperature 1,300°C, reaction time 75 min, particle size 48–75 µm, carbon excess coefficient 1.2, and silicon–calcium molar ratio 1.2. The optimized process condition was verified with other two different phosphate rocks and it was proved universally. The apparent kinetics analyses demonstrated that the activation energy of fly ash fluxing is reduced by 31.57 kJ/mol as compared with that of silica. The mechanism of better fluxing effect by fly ash may be ascribed to the fact that the products formed within fly ash increase the amount of liquid phase in the reaction system and promote reduction reaction. Preliminary feasibility about the recycling of industrial waste fly ash in thermal phosphoric acid industry was elucidated in the paper.

scholarly journals CHARACTERISTICS OF FLY ASH ADJUSTED IN PARTICLE SIZE BY CLASSIFICATION

2017 ◽  
Vol 71 (1) ◽  
pp. 626-632
Author(s):  
Kota DOI ◽  
Nobuhiko SHIRAHAMA ◽  
Makio YAMASHITA
Keyword(s):  
Particle Size ◽  
Fly Ash

Experimental Study on Concentrating Scandium by Leaching from Associated Scandium Ore

2013 ◽  
Vol 734-737 ◽  
pp. 1033-1036
Author(s):  
Gui Fang Zhang ◽  
Peng Yan ◽  
Qing Rong Yang
Keyword(s):  
Experimental Study ◽  
Particle Size ◽  
Hydrochloric Acid ◽  
Acid Concentration ◽  
Hydrochloric Acid Concentration ◽  
Leaching Rate ◽  
Optimal Conditions ◽  
Research Results ◽  
Solid Ratio ◽  
Leaching Residue

Based on the benefication of the complex silicate ore containing scandium, the research about aid-leaching agent used in the leaching of the scandium concentrate was been conducted. And the suitable leaching agent and aid-leaching agent which the useful ions entered into leaching liquid and the harmful ions were kept in leaching residue were been found according to the experiment results. For the scandium of sample existed various complex silicate ore as isomorphism form, the research has adopted hydrochloric acid with aid-leaching agent to dissociate the silicate ore and make scandium entering into solution. The research results has shown that the scandium leaching rate could reach 92.06% under the optimal conditions which the hydrochloric acid concentration is 22.8%, the dosage of aid leaching agent is 6%, liquid solid ratio is 4:1, particle size of leaching material totally is less than 0.15mm and leaching time is 8h.

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