scholarly journals A Novel Acoustic Filtering Sensor for Real-Time Tension Monitoring of Hoist Wire Ropes

Sensors ◽  
2018 ◽  
Vol 18 (9) ◽  
pp. 2864 ◽  
Author(s):  
Xiaoguang Zhang ◽  
Zhenyue Song ◽  
Jianpu Da ◽  
Jianbao Fu

The real-time tension monitoring of wire ropes is a universal way to judge whether the hoist is overloaded in the special working environment of the coal mine. However, due to the strong drafts, unevenness of guide and flexible vibration of wire ropes, it is a challenge to monitor the tension with high accuracy. For this purpose, a new type of acoustic filtering sensor is designed in this study. To adapt to the violent vibration during the monitoring process, a structure with a cylindrical cavity and a narrow gap is designed in the sensor. The coupling between the internal fluid and sensor structure can greatly absorb the vibration energy. With the view of optimizing the filtering performance of the sensor, the influences on the filtering characteristics are presented and analyzed through employing different structural and acoustic parameters in simulations. Finally, acoustic filtering sensor prototypes based on optimized parameters are calibrated and tested in a real coal mine. The results have revealed that our acoustic filtering sensor can not only address the deficiencies of current pressure sensors in coal mining and achieve tension monitoring in real-time, but is also able to diagnose and forecast the occurrence of tension imbalance accidents.

2018 ◽  
Vol 2018 ◽  
pp. 1-5 ◽  
Author(s):  
Xicai Gao ◽  
Xinyu Wang ◽  
Xiangdong Liu

Drift-sand layer is a common weak stratum in mine construction. The construction of the shaft passing over the drift-sand layer is very difficult. Traditional construction method faces many problems such as long construction period, high construction cost, poor working environment, and uncontrollability of the support effect. In view of the loose and fragile rock mass with great deformation of sinking and driving engineering penetrating drift-sand layers in coal mine, the reaction mechanism and shortcomings of conventional chemical grouting materials were analyzed. New-type polymer grouting materials were prepared with catalysts and vinyl epoxy resin, which was made from epoxy resin. A comprehensive chemical grouting construction technology was proposed, which comprises initiative closing, concentrated bypass flow, water plugging priority, and secondary sand curing for the inclined shaft passing over the drift-sand layer. Results show that new-type polymer sand-cured materials have lower viscosity, better grout ability, and fire resistance, and the solidified material has stronger bonding strength and better deformation resistance compared with traditional chemical grouting materials. The engineering application effect is very prominent in controlling water burst and leakage at the drift-sand layer; thus the on-site comprehensive construction progress and safety are guaranteed.


2020 ◽  
Vol 8 (4) ◽  
pp. 296-307
Author(s):  
Konstantin Krestovnikov ◽  
Aleksei Erashov ◽  
Аleksandr Bykov

This paper presents development of pressure sensor array with capacitance-type unit sensors, with scalable number of cells. Different assemblies of unit pressure sensors and their arrays were considered, their characteristics and fabrication methods were investigated. The structure of primary pressure transducer (PPT) array was presented; its operating principle of array was illustrated, calculated reference ratios were derived. The interface circuit, allowing to transform the changes in the primary transducer capacitance into voltage level variations, was proposed. A prototype sensor was implemented; the dependency of output signal power from the applied force was empirically obtained. In the range under 30 N it exhibited a linear pattern. The sensitivity of the array cells to the applied pressure is in the range 134.56..160.35. The measured drift of the output signals from the array cells after 10,000 loading cycles was 1.39%. For developed prototype of the pressure sensor array, based on the experimental data, the average signal-to-noise ratio over the cells was calculated, and equaled 63.47 dB. The proposed prototype was fabricated of easily available materials. It is relatively inexpensive and requires no fine-tuning of each individual cell. Capacitance-type operation type, compared to piezoresistive one, ensures greater stability of the output signal. The scalability and adjustability of cell parameters are achieved with layered sensor structure. The pressure sensor array, presented in this paper, can be utilized in various robotic systems.


Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2727
Author(s):  
Hari Prasanth ◽  
Miroslav Caban ◽  
Urs Keller ◽  
Grégoire Courtine ◽  
Auke Ijspeert ◽  
...  

Gait analysis has traditionally been carried out in a laboratory environment using expensive equipment, but, recently, reliable, affordable, and wearable sensors have enabled integration into clinical applications as well as use during activities of daily living. Real-time gait analysis is key to the development of gait rehabilitation techniques and assistive devices such as neuroprostheses. This article presents a systematic review of wearable sensors and techniques used in real-time gait analysis, and their application to pathological gait. From four major scientific databases, we identified 1262 articles of which 113 were analyzed in full-text. We found that heel strike and toe off are the most sought-after gait events. Inertial measurement units (IMU) are the most widely used wearable sensors and the shank and foot are the preferred placements. Insole pressure sensors are the most common sensors for ground-truth validation for IMU-based gait detection. Rule-based techniques relying on threshold or peak detection are the most widely used gait detection method. The heterogeneity of evaluation criteria prevented quantitative performance comparison of all methods. Although most studies predicted that the proposed methods would work on pathological gait, less than one third were validated on such data. Clinical applications of gait detection algorithms were considered, and we recommend a combination of IMU and rule-based methods as an optimal solution.


Minerals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 426
Author(s):  
Behrooz Abbasi ◽  
Xiaoliang Wang ◽  
Judith C. Chow ◽  
John G. Watson ◽  
Bijan Peik ◽  
...  

Respirable coal mine dust (RCMD) exposure is associated with black lung and silicosis diseases in underground miners. Although only RCMD mass and silica concentrations are regulated, it is possible that particle size, surface area, and other chemical constituents also contribute to its adverse health effects. This review summarizes measurement technologies for RCMD mass concentrations, morphology, size distributions, and chemical compositions, with examples from published efforts where these methods have been applied. Some state-of-the-art technologies presented in this paper have not been certified as intrinsically safe, and caution should be exerted for their use in explosive environments. RCMD mass concentrations are most often obtained by filter sampling followed by gravimetric analysis, but recent requirements for real-time monitoring by continuous personal dust monitors (CPDM) enable quicker exposure risk assessments. Emerging low-cost photometers provide an opportunity for a wider deployment of real-time exposure assessment. Particle size distributions can be determined by microscopy, cascade impactors, aerodynamic spectrometers, optical particle counters, and electrical mobility analyzers, each with unique advantages and limitations. Different filter media are required to collect integrated samples over working shifts for comprehensive chemical analysis. Teflon membrane filters are used for mass by gravimetry, elements by energy dispersive X-ray fluorescence, rare-earth elements by inductively coupled plasma-mass spectrometry and mineralogy by X-ray diffraction. Quartz fiber filters are analyzed for organic, elemental, and brown carbon by thermal/optical methods and non-polar organics by thermal desorption-gas chromatography-mass spectrometry. Polycarbonate-membrane filters are analyzed for morphology and elements by scanning electron microscopy (SEM) with energy dispersive X-ray, and quartz content by Fourier-transform infrared spectroscopy and Raman spectroscopy.


Machines ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 105
Author(s):  
Zhenzhong Chu ◽  
Da Wang ◽  
Fei Meng

An adaptive control algorithm based on the RBF neural network (RBFNN) and nonlinear model predictive control (NMPC) is discussed for underwater vehicle trajectory tracking control. Firstly, in the off-line phase, the improved adaptive Levenberg–Marquardt-error surface compensation (IALM-ESC) algorithm is used to establish the RBFNN prediction model. In the real-time control phase, using the characteristic that the system output will change with the external environment interference, the network parameters are adjusted by using the error between the system output and the network prediction output to adapt to the complex and uncertain working environment. This provides an accurate and real-time prediction model for model predictive control (MPC). For optimization, an improved adaptive gray wolf optimization (AGWO) algorithm is proposed to obtain the trajectory tracking control law. Finally, the tracking control performance of the proposed algorithm is verified by simulation. The simulation results show that the proposed RBF-NMPC can not only achieve the same level of real-time performance as the linear model predictive control (LMPC) but also has a superior anti-interference ability. Compared with LMPC, the tracking performance of RBF-NMPC is improved by at least 43% and 25% in the case of no interference and interference, respectively.


2012 ◽  
Vol 468-471 ◽  
pp. 1266-1269
Author(s):  
Yan Jun Zhang ◽  
Zi Ming Kou ◽  
Gui Jun Gao ◽  
Jun Zhang

Abstract. To improve the automation degree in special working environment which contains explosive gas. We develop a new type of temperature control hydraulic sensor basically on theory and lots of experiments. As the temperature reaches about 85°C,the motion part of the inductor will stretch to a certain length, and then it will push the adjusting rod. Simultaneously,the adjusting rod will overcome the elastic force of the spring and compel the spool valve to deform, and finally the control valve port will be open, it allows the control oil of the hydraulic system to pass. At last it reaches our destination that we can make the control of hydraulic circuit be realized.


Sensor Review ◽  
2015 ◽  
Vol 35 (4) ◽  
pp. 348-356 ◽  
Author(s):  
Yongxing Guo ◽  
Dongsheng Zhang ◽  
Jianjun Fu ◽  
Shaobo Liu ◽  
Shengzhuo Zhang ◽  
...  

Purpose – The purpose of this paper is to investigate an online monitoring strategy that incorporates fiber Bragg gratings (FBGs) for deformation displacement detection, with the background that slope deformation monitoring is crucial to engineering safety supervision and disaster prevention. Design/methodology/approach – A “beam element” method has been proposed, introduced and experimentally verified in detail. The deformation displacement along a flexible bar can be obtained based on this method, using the distributed strain detected by the FBGs embedded in the bar. A novel sensor structure containing inclinometer casings and a series of connected flexible pipes with FBGs embedded has been proposed. Based on the features of this structure, two FBG deformation sensors have been manufactured and installed into a slope. A matched monitoring station which permits real-time supervision, warning and remote access across the Internet was established and operated. Findings – Displacement data from September 2013 to August 2014 are obtained, which is basically consistent with the practical situation. Originality/value – The FBG deformation sensors demonstrated a robust and reliable measurement performance, which is promising for real-time disaster warning in slope engineering.


2013 ◽  
Vol 278-280 ◽  
pp. 905-914
Author(s):  
Wen Tao Gu ◽  
Shao Kun Lei ◽  
Fang Li ◽  
Shao Wei Zhou

To meet the high real-time performance and high accuracy requirements of signal detection in the rail splicing process, this paper proposes a new type of magnetic grid rail splicing method based on accurately zeroing output signal phase difference of two magnetic grid reading heads, thus establishing two reading heads “shift” rules. The accurate zero setting technology of phase difference is based on Nuttall window algorithm, which doesn’t need to give the exact signal frequency beforehand and sample periodically, and can effectively eliminate phase errors. So this algorithm is suitable for detecting signal phase difference when reading heads go over buff joints with any speed at any initial position. Additionally, simulation test and experimental verification were performed on this detection algorithm and “shift” rules. The results show that, the method mentioned in this paper can real-time detect the phase difference by “shift” rules, when reading heads go over buff joints with any speed or any acceleration.


Author(s):  
MING-SHAUNG CHANG ◽  
JUNG-HUA CHOU

In this paper, we design a robust and friendly human–robot interface (HRI) system for our intelligent mobile robot based only on natural human gestures. It consists of a triple-face detection method and a fuzzy logic controller (FLC)-Kalman filter tracking system to check the users and predict their current position in a dynamic and cluttered working environment. In addition, through the combined classifier of the principal component analysis (PCA) and back-propagation artificial neural network (BPANN), single and successive commands defined by facial positions and hand gestures are identified for real-time command recognition after dynamic programming (DP). Therefore, the users can instruct this HRI system to make member recognition or expression recognition corresponding to their gesture commands, respectively based on the linear discriminant analysis (LDA) and BPANN. The experimental results prove that the proposed HRI system perform accurately in real-time face detection and tracking, and robustly react to the corresponding gesture commands at eight frames per second (fps).


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