Mechanical properties enhancement in composite material structures of poly‐lactic acid/epoxy/milled glass fibers prepared by fused filament fabrication and solution casting

2021 ◽  
Author(s):  
Ammar Mustafa ◽  
Bandar Aloyaydi ◽  
Sivsankaran Subbarayan ◽  
Fahad A. Al‐Mufadi
Keyword(s):  
Mechanical Properties ◽  
Composite Material ◽  
Lactic Acid ◽  
Glass Fibers ◽  
Poly Lactic Acid ◽  
Solution Casting ◽  
Fused Filament Fabrication

scholarly journals Evaluation of the Deterioration of the Mechanical Properties of Poly(lactic acid) Structures Fabricated by a Fused Filament Fabrication 3D Printer

Inventions ◽  
2019 ◽  
Vol 4 (1) ◽  
pp. 21 ◽  
Author(s):  
Miho Suzuki ◽  
Asahi Yonezawa ◽  
Kohei Takeda ◽  
Akira Yamada
Keyword(s):  
Mechanical Properties ◽  
Lactic Acid ◽  
Tensile Tests ◽  
Poly Lactic Acid ◽  
3D Printer ◽  
Fused Filament Fabrication ◽  
Tensile Direction ◽  
Test Pieces ◽  
3D Printers ◽  
Scan Pattern

A fused filament fabrication (FFF) 3D printer is a simple device capable of manufacturing three-dimensional structures in a series of easy steps. Commercial-level FFF 3D printers have spread rapidly in many fields in recent years. Poly(lactic acid) (PLA) is a biodegradable thermoplastic polymer used as a typical printing medium for FFF 3D printers. The FFF printer constructs an object with melted polymer extruded from a tiny scanning nozzle. The mechanical properties of FFF 3D structures printed with different scan patterns can therefore vary in accordance with the directions from which forces act upon them. The nozzle scan pattern also influences the deterioration of the mechanical properties of the structures in accordance with the degradation caused by the hydrolysis of PLA. In this study we conducted tensile tests to evaluate the strength characteristics of 3D printed test pieces formed from PLA using four different scan patterns: parallel, vertical, parallel-and-vertical, and cross-hatched at opposing diagonal angles to the tensile direction. We also formed test pieces by an injection molding method using the same material, for further comparison. We evaluated the deterioration of the test pieces after immersing them in saline for certain periods. After the test pieces formed by different nozzle scan patterns were immersed, they exhibited differences in the rates by which their maximum tensile stresses deteriorated and their masses increased through water uptake. The influences of the scan patterns could be classified into two types: the unidirectional scan pattern influence and bidirectional scan pattern influence. The data obtained in this research will be applied to structural design when the FFF 3D printer is employed for the fabrication of structures with PLA filament.

scholarly journals Poly(Lactic) Acid Reinforced with Alkaline Lignin Biocomposites Prepared by Thermal Extrusion for Sustainable 3D Printing Process

2021 ◽  
Vol 2129 (1) ◽  
pp. 012003
Author(s):  
Nurul Amirah Abd Rahman ◽  
Hazleen Anuar ◽  
Fathilah Ali ◽  
Jonghwan Suhr
Keyword(s):  
Mechanical Properties ◽  
Lactic Acid ◽  
3D Printing ◽  
Natural Fiber ◽  
Tensile Tests ◽  
Poly Lactic Acid ◽  
Fused Filament Fabrication ◽  
3D Printed ◽  
Functional Components ◽  
Thermal Extrusion

Abstract The focus of this work is the mechanical characterization of biomaterials produced by 3D printing based on fused filament fabrication (FFF) process that has been mainly used for prototype rather than functional components due to the limited mechanical properties of pure thermoplastics parts. Addition of reinforcements from natural fiber has been adopted to improve the mechanical properties of the 3D printed parts. In this study, alkaline lignin powder that has been extracted from oil palm empty fruit bunches (OPEFB) via alkaline extraction process were used as filler in the production of biocomposites with poly(lactic) acid (PLA). Poly(lactic) acid filaments filled with 1% of alkaline lignin powder and has been compared with the presence of 5% of epoxidized palm oil (EPO) by means of thermal extrusion and further proceed with 3D printing. The samples were mechanically characterized using tensile tests and the fractography were observed. Tensile test that has been done on the filaments reveal that the filament with addition of lignin and EPO shows improved mechanical properties with higher tensile strength as well as lower stiffness. The 3D printed samples of the filament compositions also exhibit similar trend where the said filament has the best mechanical properties when the EPO is incorporated in the filament.

scholarly journals Influence of Internal Innovative Architecture on the Mechanical Properties of 3D Polymer Printed Parts

Polymers ◽  
2020 ◽  
Vol 12 (5) ◽  
pp. 1129 ◽  
Author(s):  
Mihai Alin Pop ◽  
Cătălin Croitoru ◽  
Tibor Bedo ◽  
Virgil Geamăn ◽  
Irinel Radomir ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Lactic Acid ◽  
Wood Flour ◽  
Poly Lactic Acid ◽  
Fused Filament Fabrication ◽  
Strength Performance ◽  
Simple Support ◽  
3D Printed ◽  
Internal Architecture

The utilization of polymer-based materials is quickly expanding. The enterprises of today are progressively seeking techniques to supplant metal parts with polymer-based materials as a result of their light weight, simple support and modest costs. The ceaselessly developing requirement for composite materials with new or enhanced properties brings about the preparation of different polymer mixes with various arrangements, morphologies and properties. Fused filament fabrication processes such as 3D-printing are nowadays shaping the actual pathway to a full pallet of materials, from art–craft to biomaterials. In this study, the structural and mechanical behavior of three types of commercially available filaments comprised of synthetic poly(acrylonitrile-co-butadiene-co-styrene) (ABS), poly(lactic acid) (PLA) and poly(lactic acid)/polyhydroxyalkanoate reinforced with bamboo wood flour composite (PLA/PHA BambooFill) were assessed through mechanical testing and optical microscopy, aiming to understand how the modifications that occur in the printed models with internal architecture are influencing the mechanical properties of the 3D-printed material. It has been determined that the material printed from PLA presents the highest compression strength, three-point bending and shock resistance, while the ABS shows the best tensile strength performance. A probability plot was used to verify the normality hypothesis of data for the tensile strength, in conjunction with the Anderson–Darling statistic test. The results of the statistic indicated that the data were normally distributed and that there is a marked influence of the internal architecture of the 3D-printed models on the mechanical properties of the printed material.

scholarly journals A Review: Research Progress in Modification of Poly (Lactic Acid) by Lignin and Cellulose

Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 776
Author(s):  
Sixiang Zhai ◽  
Qingying Liu ◽  
Yuelong Zhao ◽  
Hui Sun ◽  
Biao Yang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Lactic Acid ◽  
Composite Materials ◽  
Crystallization Rate ◽  
Research Progress ◽  
Poly Lactic Acid ◽  
Green Composite ◽  
Materials Development ◽  
Research Attention ◽  
Biomass Components

With the depletion of petroleum energy, the possibility of prices of petroleum-based materials increasing, and increased environmental awareness, biodegradable materials as a kind of green alternative have attracted more and more research attention. In this context, poly (lactic acid) has shown a unique combination of properties such as nontoxicity, biodegradability, biocompatibility, and good workability. However, examples of its known drawbacks include poor tensile strength, low elongation at break, poor thermal properties, and low crystallization rate. Lignocellulosic materials such as lignin and cellulose have excellent biodegradability and mechanical properties. Compounding such biomass components with poly (lactic acid) is expected to prepare green composite materials with improved properties of poly (lactic acid). This paper is aimed at summarizing the research progress of modification of poly (lactic acid) with lignin and cellulose made in in recent years, with emphasis on effects of lignin and cellulose on mechanical properties, thermal stability and crystallinity on poly (lactic acid) composite materials. Development of poly (lactic acid) composite materials in this respect is forecasted.

scholarly journals Mechanical Properties and Bioactivity of Poly(Lactic Acid) Composites Containing Poly(Glycolic Acid) Fiber and Hydroxyapatite Particles

Nanomaterials ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 249
Author(s):  
Han-Seung Ko ◽  
Sangwoon Lee ◽  
Doyoung Lee ◽  
Jae Young Jho
Keyword(s):  
Mechanical Properties ◽  
Lactic Acid ◽  
Flexural Strength ◽  
Interfacial Adhesion ◽  
Glycolic Acid ◽  
Compact Bone ◽  
Poly Lactic Acid ◽  
Coupling Reactions ◽  
The Poor ◽  
Human Compact Bone

To enhance the mechanical strength and bioactivity of poly(lactic acid) (PLA) to the level that can be used as a material for spinal implants, poly(glycolic acid) (PGA) fibers and hydroxyapatite (HA) were introduced as fillers to PLA composites. To improve the poor interface between HA and PLA, HA was grafted by PLA to form HA-g-PLA through coupling reactions, and mixed with PLA. The size of the HA particles in the PLA matrix was observed to be reduced from several micrometers to sub-micrometer by grafting PLA onto HA. The tensile and flexural strength of PLA/HA-g-PLA composites were increased compared with those of PLA/HA, apparently due to the better dispersion of HA and stronger interfacial adhesion between the HA and PLA matrix. We also examined the effects of the length and frequency of grafted PLA chains on the tensile strength of the composites. By the addition of unidirectionally aligned PGA fibers, the flexural strength of the composites was greatly improved to a level comparable with human compact bone. In the bioactivity tests, the growth of apatite on the surface was fastest and most uniform in the PLA/PGA fiber/HA-g-PLA composite.

scholarly journals Poly(Lactic Acid)–Poly(Butylene Succinate)–Sugar Beet Pulp Composites; Part I: Mechanics of Composites with Fine and Coarse Sugar Beet Pulp Particles

Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2531
Author(s):  
Rodion Kopitzky
Keyword(s):  
Mechanical Properties ◽  
Lactic Acid ◽  
Sugar Beet ◽  
Cell Structure ◽  
Sugar Beet Pulp ◽  
Poly Lactic Acid ◽  
Butylene Succinate ◽  
Fracture Patterns ◽  
Beet Pulp ◽  
The Impact

Sugar beet pulp (SBP) is a residue available in large quantities from the sugar industry, and can serve as a cost-effective bio-based and biodegradable filler for fully bio-based compounds based on bio-based polyesters. The heterogeneous cell structure of sugar beet suggests that the processing of SBP can affect the properties of the composite. An “Ultra-Rotor” type air turbulence mill was used to produce SBP particles of different sizes. These particles were processed in a twin-screw extruder with poly(lactic acid) (PLA) and poly(butylene succinate) (PBS) and fillers to granules for possible marketable formulations. Different screw designs, compatibilizers and the use of glycerol as a thermoplasticization agent for SBP were also tested. The spherical, cubic, or ellipsoidal-like shaped particles of SBP are not suitable for usage as a fiber-like reinforcement. In addition, the fineness of ground SBP affects the mechanical properties because (i) a high proportion of polar surfaces leads to poor compatibility, and (ii) due to the inner structure of the particulate matter, the strength of the composite is limited to the cohesive strength of compressed sugar-cell compartments of the SBP. The compatibilization of the polymer–matrix–particle interface can be achieved by using compatibilizers of different types. Scanning electron microscopy (SEM) fracture patterns show that the compatibilization can lead to both well-bonded particles and cohesive fracture patterns in the matrix. Nevertheless, the mechanical properties are limited by the impact and elongation behavior. Therefore, the applications of SBP-based composites must be well considered.

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