Correction strategy of fuel injection quantity during pilot-main injection for common rail system

2020 ◽  
Vol 34 (6) ◽  
pp. 2647-2656
Author(s):  
Yun Bai ◽  
Yuanqi Gu ◽  
Qi Lan ◽  
Liyun Fan ◽  
Xiuzhen Ma
Keyword(s):  
Fuel Injection ◽  
Common Rail ◽  
Common Rail System ◽  
Rail System ◽  
Injection Quantity ◽  
Main Injection

Visualization of the Parameters and Changes of Signals Controlling the Operation of Common Rail Injectors

2013 ◽  
Vol 210 ◽  
pp. 136-141 ◽  
Author(s):  
Sławomir Wierzbicki ◽  
Michał Śmieja
Keyword(s):  
Fuel Injection ◽  
Common Rail ◽  
Control Signal ◽  
Electric Signal ◽  
Common Rail System ◽  
Output Stage ◽  
Rail System ◽  
Electrical Part ◽  
The Common ◽  
Proper Operation

The electromagnetic injector in the Common Rail system is the actuator directly responsible for fuel injection. Its proper operation is enabled by ensuring appropriately shaped changes of the electric signal worked out by the output stage of the controller. This paper determines the repeatability of the control signal and the possibility of using this signal for the diagnostics of the electrical part of the injector.

scholarly journals A Study on the Injection Characteristics of Swirl Nozzle Injector in Common-rail System for High Pressure Fuel Injection

2013 ◽  
Vol 21 (4) ◽  
pp. 89-95
Author(s):  
Yunsub Sin ◽  
Geesoo Lee ◽  
Hyunchul Kim ◽  
Sangshin Kwak ◽  
Suk Shin Shin ◽  
...  
Keyword(s):  
High Pressure ◽  
Fuel Injection ◽  
Common Rail ◽  
Common Rail System ◽  
Rail System

JUSTIFYING THE FUEL SUPPLY IN THE COMMON RAIL SYSTEM WHEN DIAGNOSING THE VEHICLE ENGINE

2021 ◽  
Vol 2 (143) ◽  
pp. 12-20
Author(s):  
Dmitriy A. Galin ◽  
◽  
Nikolay V. Rakov ◽  
Aleksandr M. Davydkin ◽  
Leonid O. Krush
Keyword(s):  
Fuel Injection ◽  
Control Unit ◽  
Technical Condition ◽  
Common Rail ◽  
Research Purpose ◽  
Training Procedure ◽  
Common Rail System ◽  
Fuel Supply ◽  
Rail System ◽  
The Common

Analysis of technical condition of diesels with accumulator Common Rail power supply system shows that the largest share of fuel equipment failures is associated with malfunction of high-pressure fuel injectors. The electronic engine control unit generates commands for biphasic fuel injection from each injector. Due to the wear of the injector elements, there is an uneven fuel supply to the engine cylinders and, as a rule, deterioration of its operation. (Research purpose) The research purpose is in studying the process of adjusting the fuel supply in the Common Rail system when diagnosing the engine of a Ford Transit vehicle. (Materials and methods) The most relevant method of commissioning Common Rail fuel system injectors are various service procedures, such as the Low Injection Training procedure. Authors used a scanner and appropriate software to estimate total fuel delivery at idle mode. Authors performed the study on a 2.4 liter Duratorq diesel engine. (Results and discussion) The article presents the engine parameters before and after adjustment (Small Injection Procedure). Before adjustment, two cylinders of the engine received more fuel than the other cylinders. It manifests in an increase in crankshaft speed. After the adjustment, the fuel supply to the cylinders was equalized, resulting in an equalization of crankshaft RPM, reduced vibration and noise. (Conclusions) The study showed that fuel adjustment and Low Injection Training should be a must for engine diagnostics. Correction is effective if the value of injection discrepancy is no more than 5 mg/stroke.

Study of Fuel Injection Quantity Fluctuation in High Pressure Common Rail System in Entire Operating Conditions

2012 ◽  
Vol 562-564 ◽  
pp. 1048-1053 ◽  
Author(s):  
Bing Qi Tian ◽  
Li Yun Fan ◽  
Xiu Zhen Ma ◽  
Hao Wang ◽  
Hong Bin Liu
Keyword(s):  
High Pressure ◽  
Fuel Injection ◽  
Operating Conditions ◽  
Common Rail ◽  
Flow Coefficient ◽  
Valve Lift ◽  
Orifice Diameter ◽  
Common Rail System ◽  
Injection Quantity ◽  
High Pressure Common Rail

Variations in high pressure common rail (HPCR) system characteristic parameters influence injection characteristics and lead to fluctuation of fuel injection quantity (FIQ). The fuel injection quantity fluctuation (FIQF) has adverse affects both on coherence and stability of HPCR system. Numerical simulation model of HPCR has been developed and its accuracy has been validated by experimental results. Influence law and generation mechanism of FIQF caused by variations of different parameters such as fuel return pressure, solenoid reset force, control valve lift, fuel return orifice (A orifice) diameter, fuel inlet orifice (Z orifice) diameter, injector needle lift, needle pre-tightening force and injector flow coefficient in entire operating conditions have been analyzed.

scholarly journals Experimental study on the performance of ultra high pressure common rail system

2021 ◽  
Vol 39 (4) ◽  
pp. 883-890
Author(s):  
Kun Yang ◽  
Lei Zhou ◽  
Gang Wang ◽  
Tao Nie ◽  
Xin Wu
Keyword(s):  
High Pressure ◽  
Fuel Injection ◽  
Injection Rate ◽  
Common Rail ◽  
Common Rail System ◽  
Ultra High Pressure ◽  
Rail System ◽  
Pressure Peak ◽  
Fuel Injection Rate ◽  
High Pressure Common Rail

In order to overcome the difficulties of high pressure source design and parts integration in the injector, realizing the ultra high pressure injection and controllable fuel injection rate, an ultra high pressure common rail system based on domestic basic materials and manufacturing technology level was proposed and designed. The working principle of this system was first introduced; the performance test bench of ultra high pressure common rail system was built. Then, the influence of pressure-amplifier device structure parameters on the pressurization pressure peak was analyzed quantitatively, and on the basis of selecting the most appropriate combination of parameters, the pressure and fuel injection rate control characteristics were conducted. The results show that ultra high pressure common rail system can magnify fuel pressure to ultra high pressure state (more than 200 MPa) and by changing the control signal timing of pressure-amplifier device and injector solenoid valve, the flexible and controllable fuel injection rate can be achieved. Under the condition of the same pressurization ratio, the peak value of pressurization pressure increases gradually, and with the increase of pressurization ratio, the increasing trend of the pressurization pressure peak value is nonlinear. At the same time, under the same condition of spring preload, the greater of the spring stiffness, the higher of the rail base pressure can bear, that means the pressure-amplifier device can achieve pressurization at a higher base pressure. But if the spring stiffness is too large, the solenoid valve of pressure-amplifier device will not be opened due to insufficient electromagnetic force, so the specific selection should be considered in a compromise.

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