scholarly journals Evaluating the effect of drill string rotation and change in drilling fluid viscosity on hole cleaning

Author(s):  
Samuel Bright Olawale ◽  
Promise O. Longe ◽  
Samuel Felix Ofesi

AbstractThe most primitive hole challenge is cleaning the hole, which is more severe in deviated wells. This problem was tackled in this research via experimental analysis and graphical evaluations. To hit this aim, rheological parameters were experimentally obtained, and Noah’s model was used to determine cutting bed erosion time at varying heights. A graphical evaluation was done using a case study of deviated wells X and Y from a Niger Delta field. The result shows that low-viscosity fluid, KCL polymer fluid and high-viscosity fluid take 124, 283 and 342 min, respectively, to erode equal height as graphical evaluation shows that hole cleaning will grow complex on deviation. Thus, the deduction from this work in reducing non-productive time (NPT) related to hole cleaning in drilling operation is first, prior to making a trip, pumping low-viscosity fluid at a high flow rate. Secondly, during drilling, increasing drill string rotation in deviated wells can effectively stir the cuttings into the annulus above the low session of the hole.

Author(s):  
Jan David Ytrehus ◽  
Bjørnar Lund ◽  
Ali Taghipour ◽  
Birgitte Ruud Kosberg ◽  
Luca Carazza ◽  
...  

A drilling fluid for drilling deviated wellbores must provide adequate hole cleaning efficiency for all well angles relevant to the operation. For angles near vertical, experience show that hole cleaning is straight forward. In wellbore angles larger than, say, 45 degrees hole cleaning is more difficult. Cuttings beds are formed and at some well angles these beds may avalanche during circulation stops etc. This paper presents results from laboratory tests with injected cuttings using a low viscosity oil based drilling fluid with micronized grained barite as weight material. The fluid is designed for highly deviated wells with low ECD requirements and the cuttings transport performance through relevant wellbore inclinations was investigated. The experiments have been performed under realistic conditions. The flow loop includes a 10 meters long test section with 2” OD freely rotating steel drill string inside a 4” ID wellbore made of steel, representing a cased wellbore. Sand particles were injected while circulating the drilling fluid through the test section. Experiments were performed in three wellbore inclinations: 48, 60 and 90 degrees from vertical. Results show that hole cleaning in absence of drill pipe rotation is significantly improved if the well angle is less than a critical angle. This critical angle appears to be less than 60 degrees from vertical. Further result show that this critical inclination angle is dependent to the drill string rotation rate and the annular flow velocity.


Author(s):  
Shihui Sun ◽  
Jinyu Feng ◽  
Zhaokai Hou ◽  
Guoqing Yu

Cuttings are likely to accumulate and eventually form a cuttings bed in the highly-deviated section, which usually lead to high friction and torque, slower rate of penetration, pipe stuck and other problems. It is therefore necessary to study cuttings transport mechanism and improve hole cleaning efficiency. In this study, the cuttings-transport behaviors with pipe rotation under turbulent flow conditions in the highly deviated eccentric section were numerically simulated based on Euler solid–fluid model and Realizable [Formula: see text]–[Formula: see text] model. The resulted numerical results were compared with available experimental data in reported literature to validate the algorithm, and good agreement was found. Under the conditions of drill string rotation, cuttings bed surface tilts in the direction of rotation and distributes asymmetrically in annulus. Drill string rotation, drilling fluid flow rate, cuttings diameter, cuttings injection concentration and drilling fluid viscosity affect the axial velocity of drilling fluid; whereas drilling fluid tangential velocity is mainly controlled by the rotational speed of drill string. Increase in value of drill string rotation, drilling fluid flow rate or hole inclination will increase cuttings migration velocity. Notably, drill string rotation reduces cuttings concentration and solid–fluid pressure loss, and their variations are dependent on inclination, cuttings injection concentration, cuttings diameter, drilling fluid velocity and viscosity. However, when a critical rotation speed is reached, no additional contribution is observed. The results can provide theoretical support for optimizing hole cleaning and realizing safety drilling of horizontal wells and extended reach wells.


Author(s):  
Benjamin Werner ◽  
Velaug Myrseth ◽  
Bjørnar Lund ◽  
Arild Saasen ◽  
Zalpato Ibragimova ◽  
...  

Drilling fluids play an important role in safe and efficient drilling operations. Wellbore stability, formation integrity, drill string lubrication, and cuttings transport are among their main requirements. The removal of a cuttings bed is one of the major difficulties while trying to keep up a steady drilling progress. Deviated and long horizontal wellbore sections provide challenges not only to the drilling equipment in use, but also to the fluids. Cuttings accumulate easily on the bottom of a wellbore section due to gravity and can therefore reduce hole cleaning efficiency. Cuttings transport is highly dependent on the properties of the drilling fluid. Viscosity, density and gel strength are among the key parameters. Drilling fluids have in general a complex composition with either water or oil as a base substance. Demanding operating conditions, for example high temperature difference from topside to the deep downhole sections or varying shear rates throughout the wellbore, also influence the properties of the fluids during operation. Drilling fluids have to be adapted to all these different drilling situations. The aim of the full project is to compare different water- and oil-based drilling fluids regarding their hole cleaning abilities. As part of the experimental study where drilling fluids are circulated in a 10 m long flow-loop test section with a free-whirling rotating inner drill string, rheological characterization with an Anton Paar MCR rheometer is performed. These measurements include determination of flow properties, yield stress and viscosity-temperature dependence. The results are correlated with the industry standard procedures for the testing of drilling-fluid properties with Fann 35 viscometers (API/ ISO standards). Measurements performed on viscometers at the oil rigs are done to receive fast results in order to control the drilling operation. In contrast, rheometer measurements provide the possibility of a deeper comprehension of the rheological properties of the drilling fluids due to the advanced measurement system. This work presents rheological properties for a typical oil-based drilling fluid commonly used on the Norwegian Continental Shelf, and includes a comparison with two other oil-based drilling fluids based on previously published work. The rheometer results are analyzed in relation to the flow loop experiments and to the viscosity data measured in accordance with the API/ISO specifications. The results from the rheological comparison together with the results from the flow-loop experiments are expected to make an influencing contribution to the question of why various drilling fluids perform so differently in terms of cuttings transport.


2021 ◽  
Vol 73 (05) ◽  
pp. 63-64
Author(s):  
Chris Carpenter

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 203147, “Investigating Hole-Cleaning Fibers’ Mechanism To Improve Cutting Carrying Capacity and Comparing Their Effectiveness With Common Polymeric Pills,” by Mohammad Saeed Karimi Rad, Mojtaba Kalhor Mohammadi, SPE, and Kourosh Tahmasbi Nowtarki, International Drilling Fluids, prepared for the 2020 Abu Dhabi International Petroleum Exhibition and Conference, Abu Dhabi, held virtually 9–12 November. The paper has not been peer reviewed. Hole cleaning in deviated wells is more challenging than in vertical wells because of the boycott effect or the eccentricity of the drillpipe. Poor hole cleaning can result in problems such as borehole packoff or excessive equivalent circulating density. The complete paper investigates a specialized fibrous material (Fiber 1) for hole-cleaning characteristics. The primary goal is to identify significant mechanisms of hole-cleaning fibers and their merits compared with polymeric high-viscosity pills. Hole-Cleaning Indices Based on a review of the literature, most effective parameters regarding hole cleaning in different well types were investigated. These parameters can be classified into the following five categories: - Well design (e.g., hole angle, drillpipe eccentricity, well trajectory) - Drilling-fluid properties (e.g., gel strength, mud weight) - Formation properties (e.g., lithology, cutting specific gravity, cuttings size and shape) - Hydraulic optimizations (e.g., flow regime, nozzle size, number of nozzles) - Drilling practices (e.g., drillpipe rotation speed, wellbore tortuosity, bit type, rate of penetration, pump rate) In this research, rheological parameters and parameters of the Herschel-Bulkley rheological model are considered to be optimization inputs to increase hole-cleaning efficiency of commonly used pills in drilling operations. The complete paper offers a detailed discussion of both the importance of flow regime and the role of the Herschel-Bulkley rheological model in reaching a better prognosis of drilling-fluid behavior at low shear rates. The properties of the fibrous hole-cleaning agent used in the complete paper are provided in Table 1. Test Method Two series of tests were performed. The medium of the first series is drilling water, with the goal of evaluating the efficiency of Fiber 1 in fresh pills. The second series of tests was per-formed with a simple polymeric mud as a medium common in drilling operations. Formulations and rheological properties of both test series are provided in Tables 4 and 5 of the complete paper, respectively.


Author(s):  
Gurjeet Singh ◽  
Kurt Beschorner

Slip and fall accidents are a major occupational health concern. Identifying the lubrication mechanisms affecting shoe-floor-contaminant friction under biofidelic (testing conditions that mimic human slipping) conditions is critical to identifying unsafe surfaces and designing a slip-resistant work environment. The purpose of this study is to measure the effects of varying tread design, tread depth and fluid viscosity on underfoot hydrodynamic pressure, the load supported by the fluid (i.e. load carrying capacity), and the coefficient of friction (COF) during a simulated slip. A single vinyl floor material and two shoe types (work shoe and sportswear shoe) with three different tread depths (no tread, half tread and full tread) were tested under two lubrication conditions: 1) 90% glycerol and 10% water (219 cP) and 2) 1.5% Detergent-98.5% (1.8cP) water solutions. Hydrodynamic pressures were measured with a fluid pressure sensor embedded in the floor and a forceplate was used to measure the friction and normal forces used to calculate coefficient of friction. The study showed that hydrodynamic pressure developed when high viscosity fluids were combined with no tread and resulted in a major reduction of COF (0.005). Peak hydrodynamic pressures (and load supported by the fluid) for the no tread-high viscous conditions were 234 kPa (200.5 N) and 87.63 kPa (113.3 N) for the work and sportswear shoe, respectively. Hydrodynamic pressures were negligible when at least half the tread was present or when a low viscosity fluid was used despite the fact that many of these conditions also resulted in dangerously low COF values. The study suggests that hydrodynamic lubrication is only relevant when high viscous fluids are combined with little or no tread and that other lubrication mechanisms besides hydrodynamic effects are relevant to slipping like boundary lubrication.


2011 ◽  
pp. 1-14 ◽  
Author(s):  
Ali Piroozian ◽  
Issham Ismail

Lencongan dari laluan tegak menyebabkan rincisan gerudi berkumpul pada bahagian bawah lubang telaga sehingga terbentuknya lapisan rincisan. Akibatnya, berlaku beberapa permasalahan operasi ketika berlangsungnya penggerudian. Daya seret dan kilas yang melampau, kesukaran yang dialami ketika penyorongan rentetan selongsong ke dalam lubang telaga, kesukaran untuk memperoleh operasi penyimenan yang baik, dan lekatan mekanikal paip gerudi adalah antara beberapa contoh lazim yang berkaitan dengan permasalahan terbabit. Sehubungan itu, pemahaman yang baik tentang parameter utama operasi yang mempengaruhi pembersihan lubang telaga adalah penting. Artikel ini mengetengahkan keputusan daripada kajian makmal yang telah dilaksanakan untuk menilai keberkesanan tiga jenis bendalir gerudi dalam menyingkir rincisan gerudi. Kajian makmal melibatkan penggunaan gelung legap aliran sepanjang 17 kaki dengan diameter 2 inci sebagai bahagian ujian. Bagi setiap uji kaji, prestasi pengangkutan rincisan (CTP - Cuttings Transport Performance) ditentukan menerusi pengukuran berat. Keputusan uji kaji dianalisis untuk memperoleh kesan menyeluruh ketiga-tiga parameter operasi, iaitu kelikatan bendalir gerudi, halaju bendalir, dan kecondongan lubang telaga. Kajian terkini membuktikan bahawa penggunaan bendalir gerudi berkelikatan tinggi berupaya meningkatkan CTP jika regim aliran adalah gelora. Walau bagaimanapun, peningkatan kelikatan dalam regim aliran peralihan atau laminar masing-masing mengurangkan CTP secara beransur atau mendadak. Kajian juga menunjukkan bahawa peningkatan sudut kecondongan dari 60° ke 90° memberikan kesan yang positif terhadap CTP. Parameter operasi yang memberikan kesan yang ketara dalam kajian ini ialah halaju aliran, dengan peningkatan kecil yang dialami oleh halaju aliran berjaya memberikan kesan positif yang nyata dalam pembersihan lubang telaga. Kata kunci: Kecekapan penyingkiran rincisan; prestasi pengangkutan rincisan; rincisan gerudi; bendalir gerudi; pembersihan lubang telaga Deviation from vertical path makes drill cuttings to accumulate on the lower side of the wellbore that induces the formation of cuttings bed. Subsequently, relative problems occur while drilling. Excessive torque and drag, difficulties in running casing in hole and accomplishing good cementing jobs and mechanical pipe sticking are few of the classical examples of such problems. Therefore, a comprehensive understanding of influential parameters on hole cleaning seems to be essential. This paper presents results of an experimental study that was carried out to evaluate cuttings removal efficiency of three types of drilling fluid. Experiments were conducted using a 17 feet long opaque flow loop of 2 inch diameter as test section. For each test, the amount of cuttings transport performance (CTP) was determined from weight measurements. Three operating parameters were considered, namely drilling fluid viscosity, fluid velocity, and hole inclination. It showed that the use of high-viscosity drilling fluid improved CTP if the flow regime was turbulent. However, increasing viscosity when flow regime was transient or laminar flow lessened CTP gradually or sharply respectively. It was also revealed that an incremental increase in hole inclination from 60° to 90° has a positive effect on CTP. The most influential parameter in this study was fluid velocity in which a small raise of fluid velocity resulted in a substantial positive effect on hole cleaning. Key words: Cuttings removal efficiency; cuttings transport performance; drill cuttings; drilling fluid; hole cleaning


SPE Journal ◽  
2014 ◽  
Vol 19 (05) ◽  
pp. 974-985 ◽  
Author(s):  
Sahil Malhotra ◽  
Eric R. Lehman ◽  
Mukul M. Sharma

Summary New fracturing techniques, such as hybrid fracturing (Sharma et al. 2004), reverse-hybrid fracturing (Liu et al. 2007), and channel (HiWAY) fracturing (Gillard et al. 2010), have been deployed over the past few years to effectively place proppant in fractures. The goal of these methods is to increase the conductivity in the proppant pack, providing highly conductive paths for hydrocarbons to flow from the reservoir to the wellbore. This paper presents an experimental study on proppant placement by use of a new method of fracturing, referred to as alternate-slug fracturing. The method involves an alternate injection of low-viscosity and high-viscosity fluids, with proppant carried by the low-viscosity fluid. Alternate-slug fracturing ensures a deeper placement of proppant through two primary mechanisms: (i) proppant transport in viscous fingers, formed by the low-viscosity fluid, and (ii) an increase in drag force in the polymer slug, leading to better entrainment and displacement of any proppant banks that may have formed. Both these effects lead to longer propped-fracture length and better vertical placement of proppant in the fracture. In addition, the method offers lower polymer costs, lower pumping horsepower, smaller fracture widths, better control of fluid leakoff, less risk of tip screenouts, and less gel damage compared with conventional gel fracture treatments. Experiments are conducted in simulated fractures (slot cells) with fluids of different viscosity, with proppant being carried by the low-viscosity fluid. It is shown that viscous fingers of low-viscosity fluid and viscous sweeps by the high-viscosity fluid lead to a deeper placement of proppant. Experiments are also conducted to demonstrate slickwater fracturing, hybrid fracturing, and reverse-hybrid fracturing. Comparison shows that alternate-slug fracturing leads to the deepest and most-uniform placement of proppant inside the fracture. Experiments are also conducted to study the mixing of fluids over a wide range of viscosity ratios. Data are presented to show that the finger velocities and mixing-zone velocities increase with viscosity ratio up to viscosity ratios of approximately 350. However, at higher viscosity ratios, the velocities plateau, signifying no further effect of viscosity contrast on the growth of fingers and mixing zone. The data are an integral part of design calculations for alternate-slug-fracturing treatments.


Author(s):  
Velaug Myrseth Oltedal ◽  
Benjamin Werner ◽  
Bjørnar Lund ◽  
Arild Saasen ◽  
Jan David Ytrehus

Drilling fluids for oil wells must meet a number of requirements, including maintaining formation integrity, lubricating the drill string, and transporting cuttings to the surface. In order to satisfy these needs, drilling fluids have become increasingly complex and expensive. To ensure safe and efficient drilling, it is vital for the drilling operator to be able to make a qualified choice of fluid appropriate for each individual well. API/ISO standards specify a set of tests for characterization of drilling fluids. However, fluids that are tested to have equal properties according to these standards are still observed to perform significantly different when used in the field. The aim of the full project is to provide a thorough comparison of drilling fluids in particular with respect to hole cleaning performance, in light of the issues presented above. As part of this investigation we here present results for two oil based drilling fluids, as well as for the corresponding base oil. The drilling fluids differ in composition by varying fraction of base oil, and thus density and water content. The fluids have been tested according to the API standard, and further, viscoelastic properties have been examined using an Anton Paar rheometer. The rheological test campaign includes determination of the linear viscoelastic range (LVER), viscosity and yield point, thixotropic time test, and temperature dependence of rheological parameters. Further, it is demonstrated how the rheological data may be used to interpret data from ongoing full scale flow loop experiments with the same fluids. In a more general context, the rheological test campaign of the drilling fluids is expected to make a crucial contribution for the petroleum industry in explaining observed differences in hole cleaning properties beyond what todays API/ISO industry standard provides.


2010 ◽  
Vol 650 ◽  
pp. 215-250 ◽  
Author(s):  
JOHN E. SADER ◽  
THOMAS P. BURG ◽  
SCOTT R. MANALIS

The fluid–structure interaction of resonating microcantilevers immersed in fluid has been widely studied and is a cornerstone in nanomechanical sensor development. In many applications, fluid damping imposes severe limitations by strongly degrading the signal-to-noise ratio of measurements. Recently, Burg et al. (Nature, vol. 446, 2007, pp. 1066–1069) proposed an alternative type of microcantilever device whereby a microfluidic channel was embedded inside the cantilever with vacuum outside. Remarkably, it was observed that energy dissipation in these systems was almost identical when air or liquid was passed through the channel and was 4 orders of magnitude lower than that in conventional microcantilever systems. Here, we study the fluid dynamics of these devices and present a rigorous theoretical model corroborated by experimental measurements to explain these observations. In so doing, we elucidate the dominant physical mechanisms giving rise to the unique features of these devices. Significantly, it is found that energy dissipation is not a monotonic function of fluid viscosity, but exhibits oscillatory behaviour, as fluid viscosity is increased/decreased. In the regime of low viscosity, inertia dominates the fluid motion inside the cantilever, resulting in thin viscous boundary layers – this leads to an increase in energy dissipation with increasing viscosity. In the high-viscosity regime, the boundary layers on all surfaces merge, leading to a decrease in dissipation with increasing viscosity. Effects of fluid compressibility also become significant in this latter regime and lead to rich flow behaviour. A direct consequence of these findings is that miniaturization does not necessarily result in degradation in the quality factor, which may indeed be enhanced. This highly desirable feature is unprecedented in current nanomechanical devices and permits direct miniaturization to enhance sensitivity to environmental changes, such as mass variations, in liquid.


Machines ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 76
Author(s):  
Delong Zhang ◽  
Yu Wang ◽  
Junjie Sha ◽  
Yuguang He

High-temperature geothermal well resource exploration faces high-temperature and high-pressure environments at the bottom of the hole. The all-metal turbodrill has the advantages of high-temperature resistance and corrosion resistance and has good application prospects. Multistage hydraulic components, consisting of stators and rotors, are the key to the turbodrill. The purpose of this paper is to provide a basis for designing turbodrill blades with high-density drilling fluid under high-temperature conditions. Based on the basic equation of pseudo-fluid two-phase flow and the modified Bernoulli equation, a mathematical model for the coupling of two-phase viscous fluid flow with the turbodrill blade is established. A single-stage blade performance prediction model is proposed and extended to multi-stage blades. A Computational Fluid Dynamics (CFD) model of a 100-stage turbodrill blade channel is established, and the multi-stage blade simulation results for different fluid properties are given. The analysis confirms the influence of fluid viscosity and fluid density on the output performance of the turbodrill. The research results show that compared with the condition of clear water, the high-viscosity and high-density conditions (viscosity 16 mPa∙s, density 1.4 g/cm3) will increase the braking torque of the turbodrill by 24.2%, the peak power by 19.8%, and the pressure drop by 52.1%. The results will be beneficial to the modification of the geometry model of the blade and guide the on-site application of the turbodrill to improve drilling efficiency.


Sign in / Sign up

Export Citation Format

Share Document