Improving mechanical properties of nano-sized TiC particle reinforced AA7075 Al alloy composites produced by ball milling and hot pressing

2021 ◽  
pp. 102202
Author(s):  
Emin Salur ◽  
Mustafa Acarer ◽  
İlyas Şavkliyildiz
2008 ◽  
Vol 584-586 ◽  
pp. 97-101 ◽  
Author(s):  
T. Shanmugasundaram ◽  
V. Subramanya Sarma ◽  
B.S. Murty ◽  
Martin Heilmaier

The microstructure and mechanical properties of nano-crystalline 2219 Al alloy (Al-6.4Cu-0.29Mn, all in wt %) was studied. Nanocrystalline powders were produced from gas atomized 2219 Al alloy powders by high energy ball milling at room temperature. Powders were collected at different milling times and X-ray diffraction (XRD) analysis was used to evaluate grain size. High Vickers hardness (250HV), high compressive strength (920 MPa) and low ductility (2%) were observed in unimodal bulk nanostructured 2219 Al alloys consolidated to 99% density by hot pressing (HP). In addition, these nanocrystalline powders were blended with 15, 30 and 50% of (gas atomized) coarse-grained powders to obtain balanced mechanical properties of enhanced yield and ultimate strength and reasonable ductility and toughness as compared to either conventional or nanocrystalline 2219 alloys.


2011 ◽  
Vol 704-705 ◽  
pp. 828-831
Author(s):  
Tian Guo Wang ◽  
Qun Qin ◽  
Qiu Yue Shi ◽  
Wen Jun Zhang

TiAl-based alloy with a composition of Ti-47%Al-3%Cr (mole fraction) was prepared by high-energy ball milling and hot-pressing sintering. The relationship between microstructure and mechanical properties of Ti-47%Al-3%Cr alloy was studied by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and mechanical testing. The results showed that the TiAl-based alloy with high density and uniform microstructure could be obtained by high-energy ball milling and hot-pressing sintering. The compactibility and sintering densification of the element powder could be promoted efficiently by high-energy ball milling. The main phase TiAl and few phases Ti3Al were observed in the hot pressing sintering bulk samples. In addition, the microstructure changed with ball milling times, as a result, the mechanical properties changed with the microstructure. The finer the microstructure was, the higher the strength at room temperature became. After the element powder was milled for 20 hours and hot-pressing sintered at 1300 °C for 2 hours, TiAl-based alloys were found to have good room temperature mechanical properties with the compressive strength of 2870 Mpa and the relative compressive ratio of 27.3%. Keywords: TiAl-based alloys; hot-pressing sintering; microstructure; mechanical properties


2015 ◽  
Vol 53 (8) ◽  
pp. 535-540 ◽  
Author(s):  
Young Gun Ko ◽  
Dong Hyuk Shin ◽  
Hae Woong Yang ◽  
Yeon Sung Kim ◽  
Joo Hyun Park ◽  
...  

2015 ◽  
Vol 10 (1) ◽  
pp. 2641-2648
Author(s):  
Rizk Mostafa Shalaby ◽  
Mohamed Munther ◽  
Abu-Bakr Al-Bidawi ◽  
Mustafa Kamal

The greatest advantage of Sn-Zn eutectic is its low melting point (198 oC) which is close to the melting point. of Sn-Pb eutectic solder (183 oC), as well as its low price per mass unit compared with Sn-Ag and Sn-Ag-Cu solders. In this paper, the effect of 0.0, 1.0, 2.0, 3.0, 4.0, and 5.0 wt. % Al as ternary additions on melting temperature, microstructure, microhardness and mechanical properties of the Sn-9Zn lead-free solders were investigated. It is shown that the alloying additions of Al at 4 wt. % to the Sn-Zn binary system lead to lower of the melting point to 195.72 ˚C.  From x-ray diffraction analysis, an aluminium phase, designated α-Al is detected for 4 and 5 wt. % Al compositions. The formation of an aluminium phase causes a pronounced increase in the electrical resistivity and microhardness. The ternary Sn-9Zn-2 wt.%Al exhibits micro hardness superior to Sn-9Zn binary alloy. The better Vickers hardness and melting points of the ternary alloy is attributed to solid solution effect, grain size refinement and precipitation of Al and Zn in the Sn matrix.  The Sn-9%Zn-4%Al alloy is a lead-free solder designed for possible drop-in replacement of Pb-Sn solders.  


2014 ◽  
Vol 66 (4) ◽  
pp. 520-524 ◽  
Author(s):  
Serkan Büyükdoğan ◽  
Süleyman Gündüz ◽  
Mustafa Türkmen

Purpose – The paper aims to provide new observations about static strain ageing in aluminium (Al) alloys which are widely used in structural applications. Design/methodology/approach – The present work aims to provide theoretical and practical information to industries or researchers who may be interested in the effect of static strain ageing on mechanical properties of Al alloys. The data are sorted into the following sections: introduction, materials and experimental procedure, results and discussion and conclusions. Findings – Tensile strength, proof strength (0.2 per cent) and percentage elongation measurement were used to investigate the effect of strain ageing on the mechanical properties. Wear tests were performed by sliding the pin specimens, which were prepared from as-received, solution heat-treated, deformed and undeformed specimens after ageing, on high-speed tool steel (64 HRC). It is concluded that the variations in ageing time improved the strength and wear resistance of the 6063 Al alloy; however, a plastically deformed solution-treated alloy has higher strength and wear resistance than undeformed specimens for different ageing times at 180°C. Practical implications – A very useful source of information for industries using or planning to produce Al alloys. Originality/value – This paper fulfils an identified resource need and offers practical help to the industries.


2015 ◽  
Vol 830-831 ◽  
pp. 429-432 ◽  
Author(s):  
Udaya ◽  
Peter Fernandes

The paper illustrates Carbon nanotubes reinforced pure Al (CNT/Al) composites and fly ash reinforced pure Al (FA/Al) composites produced by ball-milling and sintering. Microstructures of the fabricated composite were examined and the mechanical properties of the composites were tested and analysed. It was indicated that the CNTs and fly ash were uniformly dispersed into the Al matrix as ball-milling time increased with increase in hardness.


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1767
Author(s):  
Yuhong Jiao ◽  
Jianfeng Zhu ◽  
Xuelin Li ◽  
Chunjie Shi ◽  
Bo Lu ◽  
...  

Al matrix composite, reinforced with the in situ synthesized 3C–SiC, MgAl2O4, and MgO grains, was produced via the casting process using phenolic resin pyrolysis products in flash mode. The contents and microstructure of the composites’ fracture characteristics were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Mechanical properties were tested by universal testing machine. Owing to the strong propulsion formed in turbulent flow in the pyrolysis process, nano-ceramic grains were formed in the resin pyrolysis process and simultaneously were homogeneously scattered in the alloy matrix. Thermodynamic calculation supported that the gas products, as carbon and oxygen sources, had a different chemical activity on in situ growth. In addition, ceramic (3C–SiC, MgAl2O4, and MgO) grains have discrepant contents. Resin pyrolysis in the molten alloy decreased oxide slag but increased pores in the alloy matrix. Tensile strength (142.6 ± 3.5 MPa) had no change due to the cooperative action of increased pores and fine grains; the bending and compression strength was increasing under increased contents of ceramic grains; the maximum bending strength was 378.2 MPa in 1.5% resin-added samples; and the maximum compression strength was 299.4 MPa. Lath-shaped Si was the primary effect factor of mechanical properties. The failure mechanism was controlled by transcrystalline rupture mechanism. We explain that the effects of the ceramic grains formed in the hot process at the condition of the resin exist in mold or other accessory materials. Meanwhile, a novel ceramic-reinforced Al matrix was provided. The organic gas was an excellent source of carbon, nitrogen, and oxygen to in situ ceramic grains in Al alloy.


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