Numerical simulation of multi-size bubbly flow in a continuous casting mold using population balance model

Author(s):  
Yingdong Wu ◽  
Zhongqiu Liu ◽  
Baokuan Li ◽  
Yong Gan
2020 ◽  
pp. 014459872098361
Author(s):  
Zhongbao Wu ◽  
Qingjun Du ◽  
Bei Wei ◽  
Jian Hou

Foam flooding is an effective method for enhancing oil recovery in high water-cut reservoirs and unconventional reservoirs. It is a dynamic process that includes foam generation and coalescence when foam flows through porous media. In this study, a foam flooding simulation model was established based on the population balance model. The stabilizing effect of the polymer and the coalescence characteristics when foam encounters oil were considered. The numerical simulation model was fitted and verified through a one-dimensional displacement experiment. The pressure difference across the sand pack in single foam flooding and polymer-enhanced foam flooding both agree well with the simulation results. Based on the numerical simulation, the foam distribution characteristics in different cases were studied. The results show that there are three zones during foam flooding: the foam growth zone, stable zone, and decay zone. These characteristics are mainly influenced by the adsorption of surfactant, the gas–liquid ratio, the injection rate, and the injection scheme. The oil recovery of polymer-enhanced foam flooding is estimated to be 5.85% more than that of single foam flooding. Moreover, the growth zone and decay zone in three dimensions are considerably wider than in the one-dimensional model. In addition, the slug volume influences the oil recovery the most in the foam enhanced foam flooding, followed by the oil viscosity and gas-liquid ratio. The established model can describe the dynamic change process of foam, and can thus track the foam distribution underground and aid in optimization of the injection strategies during foam flooding.


2009 ◽  
Vol 36 (11) ◽  
pp. 863-872 ◽  
Author(s):  
K. Mohanarangam ◽  
S.C.P. Cheung ◽  
J.Y. Tu ◽  
L. Chen

2010 ◽  
Vol 146-147 ◽  
pp. 272-276 ◽  
Author(s):  
Jing Zhang ◽  
En Gang Wang ◽  
An Yuan Deng ◽  
Xiu Jie Xu ◽  
Ji Cheng He

A coupled numerical simulation of magnetic field and flow field was conducted basing on Φ250mm bloom during continuous casting with electromagnetic stirring.The distribution of the flow field was analyzed in different current and frequency.At the same current,the velocity first decrease and then increase as the frequency increase along the casting direction.At the same frequency, tangential velocity is dominant in the radial of EMS center,velocity increase with the current. Considered the results of numerical simulation,the optimized EMS parameters of Φ250mm bloom are the stirring current of 480A and the stirring frequency of 3Hz.


Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1886
Author(s):  
Yibo Liu ◽  
Jian Yang ◽  
Fuxiang Huang ◽  
Keran Zhu ◽  
Fenggang Liu ◽  
...  

In the present work, the flow field in a slab continuous casting mold with thicknesses of 180 and 250 mm are compared using high temperature quantitative measurement and numerical simulation. The results of the numerical simulation are in agreement with those of the high temperature quantitative measurement, which verifies the accuracy and reliability of the numerical simulation. Under the same working conditions, the velocities near the mold surface with the thickness of 180 mm were slightly higher than those of the mold with the thickness of 250 mm. The flow pattern in the 180 mm thick mold maintains DRF more easily than that in 250 mm thick mold. The kinetic energy of the jet dissipates faster in the 250 mm thick mold than in the 180 mm mold. For double-roll flow (DRF), as the argon gas bubbles can be flushed into the deeper region under the influence of strong jets on both sides, the argon bubbles distribute widely in the mold. For single-roll flow (SRF), as the argon bubbles float up quickly after leaving the side holes, the bubble distribution is more concentrated in the width direction, which may cause violent interface fluctuation and slag entrainment. The fluctuation at the steel-slag interface in the mold with 180 mm thickness is greater than that in the mold with 250 mm thickness but less than 5 mm. The increase of mold thickness may lead to a decrease of the symmetry of the flow field in the thickness direction and uniformity of mold powder layer thickness. In summary, the steel throughput should be increased in the 250 mm thick mold compared with that in the 180 mm thick mold.


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