scholarly journals Opportunities and challenges for the application of post-consumer plastic waste pyrolysis oils as steam cracker feedstocks: To decontaminate or not to decontaminate?

2022 ◽  
Vol 138 ◽  
pp. 83-115
Author(s):  
Marvin Kusenberg ◽  
Andreas Eschenbacher ◽  
Marko R. Djokic ◽  
Azd Zayoud ◽  
Kim Ragaert ◽  
...  
2021 ◽  
Vol 35 (3) ◽  
pp. 2347-2356
Author(s):  
Zsolt Dobó ◽  
Gergő Kecsmár ◽  
Gábor Nagy ◽  
Tamás Koós ◽  
Gábor Muránszky ◽  
...  

Catalysts ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1113
Author(s):  
Marco Cocchi ◽  
Doina De Angelis ◽  
Leone Mazzeo ◽  
Piergianni Nardozi ◽  
Vincenzo Piemonte ◽  
...  

The plastic film residue (PFR) of a plastic waste recycling process was selected as pyrolysis feed. Both thermal and catalytic pyrolysis experiments were performed and coal fly ash (CFA) and X zeolites synthesized from CFA (X/CFA) were used as pyrolysis catalysts. The main goal is to study the effect of low-cost catalysts on yields and quality of pyrolysis oils. NaX/CFA, obtained using the fusion/hydrothermal method, underwent ion exchange followed by calcination in order to produce HX/CFA. Firstly, thermogravimetry and differential scanning calorimetry (TG and DSC, respectively) analyses evaluated the effect of catalysts on the PFR degradation temperature and the process energy demand. Subsequently, pyrolysis was carried out in a bench scale reactor adopting the liquid-phase contact mode. HX/CFA and NaX/CFA reduced the degradation temperature of PFR from 753 to 680 and 744 K, respectively, while the degradation energy from 2.27 to 1.47 and 2.07 MJkg−1, respectively. Pyrolysis runs showed that the highest oil yield (44 wt %) was obtained by HX/CFA, while the main products obtained by thermal pyrolysis were wax and tar. Furthermore, up to 70% of HX/CFA oil was composed by gasoline range hydrocarbons. Finally, the produced gases showed a combustion energy up to 8 times higher than the pyrolysis energy needs.


Separations ◽  
2021 ◽  
Vol 8 (7) ◽  
pp. 103
Author(s):  
Hang Dao Thi ◽  
Marko R. Djokic ◽  
Kevin M. Van Geem

Plastic-waste pyrolysis oils contain large amounts of linear, branched, and di-olefinic compounds. This makes it not obvious to determine the detailed group-type composition in particular to the presence of substantial amounts of N-, S-, and O-containing heteroatomic compounds. The thorough evaluation of different column combinations for two-dimensional gas chromatography (GC × GC), i.e., non-polar × polar and polar × non-polar, revealed that the second combination had the best performance, as indicated by the bi-dimensional resolution of the selected key compounds. By coupling the GC × GC to multiple detectors, such as the flame ionization detector (FID), a sulfur chemiluminescence detector (SCD), a nitrogen chemiluminescence detector (NCD), and a mass spectrometer (MS), the identification and quantification were possible of hydrocarbon, oxygen-, sulfur-, and nitrogen-containing compounds in both naphtha (C5–C11) and diesel fractions (C7–C23) originating from plastic-waste pyrolysis oils. Group-type quantification showed that large amounts of α-olefins (36.39 wt%, 35.08 wt%), iso-olefins (8.77 wt%, 9.06 wt%), and diolefins (4.21 wt%, 4.20 wt%) were present. Furthermore, oxygen-containing compounds (alcohols, ketones, and ethers) could be distinguished from abundant hydrocarbon matrix, by employing Stabilwax as the first column and Rxi-5ms as the second column. Ppm levels of sulfides, thiophenes, and pyridines could also be quantified by the use of selective SCD and NCD detectors.


2021 ◽  
Vol 15 (1) ◽  
pp. 31-36
Author(s):  
Gergő Kecsmár ◽  
Tamás Koós ◽  
Zsolt Dobó

The utilization of liquid products as transportation fuel derived from the thermal decomposition of different plastic waste mixtures was investigated. The production of pyrolysis oils was performed in a laboratory-scale batch reactor utilizing polystyrene (PS), polypropylene (PP), and high-density polyethylene (HDPE) waste blends. Two different mixtures (10% PS – 60% PP – 30% HDPE; 10% PS – 30% PP – 60% HDPE) were prepared, and the influence of reflux was also studied. The pyrolysis oils were blended to commercial gasoline in the 0-100% range. It was found that each blend could be successfully used as an alternative fuel in a traditional spark-ignition engine without any prior modifications or fuel additive. However, based on the engine tests, the presence of the reflux is vital as the composition of the pyrolysis oil is closer to the commercial gasoline. The emission measurements showed increasing NOx emissions compared to neat gasoline, but, on the other side, a decrease in CO was noticed. These changes were much smaller in cases when reflux was used during oil production. Based on the obtained results, the utilization of reflux-cooling is an effective method to enhance the gasoline range hydrocarbons in the plastic waste pyrolysis oils, and therefore blending these oils to commercial gasoline might be viable.


2021 ◽  
Vol 15 (2) ◽  
pp. 58-63
Author(s):  
Balázs Hegedüs ◽  
Zsolt Dobó

Recycling of plastic waste is desirable to lower environmental pollution and fulfil the requirements of circular economy. Energetic utilization is another possibility, however, municipal solid waste containing plastics is usually combusted to generate heat and electricity. An attractive way of dealing with plastic waste is pyrolysis, which has the potential of producing liquid hydrocarbons suitable as a transportation fuel. The pyrolysis results of three plastics produced in the largest amount globally, namely polyethylene, polypropylene and polystyrene as well as their mixtures are presented. The experiments were performed in a laboratory scale batch reactor. The pyrolysis oils were further processed by distillation to provide gasoline and diesel like (distillation cuts at 210 and 350 °C) hydrocarbons. The gasoline fractions were analysed by GC-MS and the composition was compared with the EU gasoline standard. It was found that the oils from PE, PP and PS contain compounds present in standard gasoline. Mixing PS with PE and PP before the pyrolysis, or the oils afterward produces much closer results to standard requirements as PS pyrolysis generates mostly aromatic content. As standard maximizes the olefin content of gasoline to 18 Vol%, hydrogenation was also performed using Pd based catalyst. The hydrogenation process significantly reduced the number of double bonds resulting in low olefin content. Results show that the pyrolysis of plastic waste mixtures containing PE, PP and PS is a viable method to produce pyrolysis oil suitable for gasoline-like fuel extraction and further hydrogenation of the product can provide gasoline fuels with low olefin content.


RSC Advances ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 5844-5857 ◽  
Author(s):  
Supattra Budsaereechai ◽  
Andrew J. Hunt ◽  
Yuvarat Ngernyen

Catalytic pyrolysis of waste plastics using low cost binder-free pelletized bentonite clay has been investigated to yield pyrolysis oils as drop-in replacements for commercial liquid fuels such as diesel and gasohol 91.


2011 ◽  
Vol 3 (8) ◽  
pp. 253-255
Author(s):  
Neha Patni ◽  
◽  
Pujita Yadava ◽  
Anisha Agarwal ◽  
Vyoma Maroo
Keyword(s):  

2016 ◽  
Vol 10 (4) ◽  
pp. 465-472 ◽  
Author(s):  
Debora Almeida ◽  
◽  
Maria de Fatima Marques ◽  

In the present work, the pyrolysis of polypropylene and polyethylene was evaluated with and without the addition of niobium oxide as catalyst by means of thermogravimetric analysis and experiments in a glass reactor. The results revealed that niobium oxide performed well in the pyrolysis of both polypropylene and polyethylene separately. For the mixture of polypropylene with polyethylene, the catalyst reduced the pyrolysis time.


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