Secondary flows and developing, turbulent boundary layers in a rotating duct

1998 ◽  
Vol 373 ◽  
pp. 1-32 ◽  
Author(s):  
I. MACFARLANE ◽  
P. N. JOUBERT ◽  
T. B. NICKELS

The work presented in this paper represents an experimental investigation into secondary flows, turbulent boundary layers and the interaction of the two as they develop in a zero-pressure-gradient rotating flow field. A duct of intermediate aspect ratio was used to examine secondary flows and determine when they begin to govern the boundary layer development. The aspect ratio (A) was defined as duct height/width at the upstream end of the working section. Measurements were taken at three aspect ratios: A=1, 2 and 4.A qualitative indication of secondary flow strength was established with mean-cross-stream-plane velocity measurements. A first-order analysis of the secondary flow is presented which provides a reasonable estimation of their strength. Mid-span mean-flow, turbulence and spectra profiles were measured on the duct walls parallel to the axis of rotation. Results are generally presented for A=2 and 1. For A=4 and 2 there were minor effects of secondary flows observed on the mid-span mean flow parameters. The turbulent shear measurements showed some secondary flow effect for A=2. All turbulence and mean-flow quantities were strongly affected by secondary flows for A=1. Spectra results presented for A=2 showed most variation at the low-to-mid wavenumber end. Spectra results for A=1 showed a bodily shift of the whole spectrum towards low wavenumber on the pressure side and high wavenumber on the suction side.

Author(s):  
Christopher Clark ◽  
Graham Pullan ◽  
Eric Curtis ◽  
Frederic Goenaga

Low aspect ratio vanes, often the result of overall engine architecture constraints, create strong secondary flows and high endwall loss. In this paper, a splitter concept is demonstrated that reduces secondary flow strength and improves stage performance. An analytic conceptual study, corroborated by inviscid computations, shows that the total secondary kinetic energy of the secondary flow vortices is reduced when the number of passages is increased and, for a given number of vanes, when the inlet endwall boundary layer is evenly distributed between the passages. Viscous computations show that, for this to be achieved in a splitter configuration, the pressure-side leg of the low aspect ratio vane horseshoe vortex, must enter the adjacent passage (and not “jump” in front of the splitter leading edge). For a target turbine application, four vane designs were produced using a multi-objective optimization approach. These designs represent: current practice for a low aspect ratio vane; a design exempt from thickness constraints; and two designs incorporating splitter vanes. Each geometry is tested experimentally, as a sector, within a low-speed turbine stage. The vane designs with splitters geometries were found to reduce the measured secondary kinetic energy, by up to 85%, to a value similar to the design exempt from thickness constraints. The resulting flowfield was also more uniform in both the circumferential and radial directions. One splitter design was selected for a full annulus test where a mixed-out loss reduction, compared to the current practice design, of 15.3% was measured and the stage efficiency increased by 0.88%.


Water ◽  
2019 ◽  
Vol 11 (9) ◽  
pp. 1872
Author(s):  
Siyu Jing ◽  
Wenjun Yang ◽  
Yue Chen

A high-resolution particle image velocitmetry system is used to investigate the relationship between secondary flow and aspect ratio in a straight channel. Considering the symmetry of open channel flow, the flow parameters in half of the flume are measured. Since the variation of the aspect ratio has a direct impact on the intensity and structure of secondary flows, this study was conducted in a smooth open channel to study the influence of aspect ratio on the structure and strength of secondary flows with aspect ratio change from 3 to 7.5 under supercritical flow condition. Profiles and contour-maps of time-averaged stream-wise and vertical velocities were acquired using precise measuring instruments. The results show that there are several secondary flow cells in the cross section, and their structure affects the velocity distribution and energy distribution, which makes the velocity distribution deviate from the traditional logarithmic distribution, and the maximum velocity occur below the surface. The flow intensity of secondary flows is different under different aspect ratios. Results show great agreement with classical theory.


2017 ◽  
Vol 139 (9) ◽  
Author(s):  
Christopher J. Clark ◽  
Graham Pullan ◽  
Eric Curtis ◽  
Frederic Goenaga

Low aspect ratio vanes, often the result of overall engine architecture constraints, create strong secondary flows and high end-wall loss. In this paper, a splitter concept is demonstrated that reduces secondary flow strength and improves stage performance. An analytic conceptual study, corroborated by inviscid computations, shows that the total secondary kinetic energy (SKE) of the secondary flow vortices is reduced when the number of passages is increased and, for a given number of vanes, when the inlet end-wall boundary layer is evenly distributed between the passages. Viscous computations show that, for this to be achieved in a splitter configuration, the pressure-side leg of the low aspect ratio vane horseshoe vortex, must enter the adjacent passage (and not “jump” in front of the splitter leading edge). For a target turbine application, four vane designs were produced using a multi-objective optimization approach. These designs represent current practice for a low aspect ratio vane, a design exempt from thickness constraints, and two designs incorporating splitter vanes. Each geometry is tested experimentally, as a sector, within a low-speed turbine stage. The vane designs with splitter geometries were found to reduce the measured secondary kinetic energy, by up to 85%, to a value similar to the design exempt from thickness constraints. The resulting flow field was also more uniform in both the circumferential and radial directions. One splitter design was selected for a full annulus test where a mixed-out loss reduction, compared to the current practice design, of 15.3% was measured and the stage efficiency increased by 0.88%.


2019 ◽  
Vol 862 ◽  
pp. 845-870 ◽  
Author(s):  
C. Vanderwel ◽  
A. Stroh ◽  
J. Kriegseis ◽  
B. Frohnapfel ◽  
B. Ganapathisubramani

Secondary flows can develop in turbulent boundary layers that grow over surfaces with spanwise inhomogeneities. In this article, we demonstrate the formation of secondary flows in both experimental and numerical tests and dissect the instantaneous structure and topology of these secondary motions. We show that the formation of secondary flows is not very sensitive to the Reynolds number range investigated, and direct numerical simulations and experiments produce similar results in the mean flow as well as the dispersive and turbulent stress distributions. The numerical methods capture time-resolved features of the instantaneous flow and provide insight into the near-wall flow structures, that were previously obscured in the experimental measurements. Proper orthogonal decomposition was shown to capture the essence of the secondary flows in relatively few modes and to be useful as a filter to analyse the instantaneous flow patterns. The secondary flows are found to create extended regions of high Reynolds stress away from the wall that comprise predominantly sweeps similar to what one would expect to see near the wall and which are comparable in magnitude to the near-wall stress. Analysis of the instantaneous flow patterns reveals that the secondary flows are the result of a non-homogeneous distribution of mid-size vortices.


Author(s):  
Junxiong Zeng ◽  
Tieyu Gao ◽  
Jun Li ◽  
Jianying Gong

Continuously increasing gas turbine inlet temperature to further improve thermal efficiency and power output of gas turbines leads to acquiring a higher cooling effectiveness of gas turbine blades and vanes to protect them from high temperature corrosion and creeping damage. One of the new and promising technologies to greatly increase heat transfer is mist cooling by injecting a small amount of tiny droplets into coolant flow. This paper aims to numerically study the flow and heat transfer behaviors of mist/air coolant in rectangular ribbed channels with various aspect ratios of 1/4, 1/2, 1/1, 2/1 and rib angle of 60°. In addition, the distribution of secondary flows in the four ribbed channels and its effect on heat transfer are analyzed in detail. The effects of Reynolds number ranging from 10,000 to 60,000, mist mass ratios ranging from 1% to 4%, and droplet sizes ranging from 5 μm to 20 μm on heat transfer characteristics of mist/air cooling are investigated. As a comparison, the air-only coolant is also considered in the present study. The Eulerian-Lagrangian particle tracking method is adopted in this study to simulate the two-phase flow mist/air cooling. Turbulence model validation has been conducted for air-only, indicating that the numerical results with SST k-ω model are fairly consistent with experimental data. The results show that the aspect ratio has insignificant influence on longitudinal secondary flow distribution in the four ribbed channels, but greatly affects the size of main secondary flows. The channel with a smaller aspect ratio obtains a larger size of main secondary flow, which may result in decreasing the heat transfer coefficient. The average Nu on ribbed surfaces presents an increasing trend with Reynolds number and mist mass ratio for mist/air cooling. The heat transfer enhancement of mist/air as compared to air-only increases from 12.3% to 91.86% when Reynolds number ranges from 10,000 to 60,000 with injecting 2% mist into air coolant, while that increases from 7.96% to 113.15% when mist mass ratio increases from 1% to 4%. The average Nu initially increases with droplet size and then decreases. A peak value of average Nu is obtained in the case of 15μm mist among all the sizes of droplets. The case of AR = 2/1 obtains the highest average Nu, followed by the cases of AR = 1/2, 1/1 and 1/4 for both air-only and mist/air. The channel with aspect ratio of 1/2 obtains the best thermal performance in mist/air cooling channel.


1983 ◽  
Vol 27 (03) ◽  
pp. 147-157 ◽  
Author(s):  
A. J. Smits ◽  
N. Matheson ◽  
P. N. Joubert

This paper reports the results of an extensive experimental investigation into the mean flow properties of turbulent boundary layers with momentum-thickness Reynolds numbers less than 3000. Zero pressure gradient and favorable pressure gradients were studied. The velocity profiles displayed a logarithmic region even at very low Reynolds numbers (as low as Rθ = 261). The results were independent of the leading-edge shape, and the pin-type turbulent stimulators performed well. It was found that the shape and Clauser parameters were a little higher than the correlation proposed by Coles [10], and the skin friction coefficient was a little lower. The skin friction coefficient behavior could be fitted well by a simple power-law relationship in both zero and favorable pressure gradients.


Author(s):  
Ralph J. Volino ◽  
Terrence W. Simon

A technique called “octant analysis” was used to examine the eddy structure of turbulent and transitional heated boundary layers on flat and curved surfaces. The intent was to identify important physical processes that play a role in boundary layer transition on flat and concave surfaces. Octant processing involves the partitioning of flow signals into octants based on the instantaneous signs of the fluctuating temperature, t′; streamwise velocity, u′; and cross-stream velocity, v′. Each octant is associated with a particular eddy motion. For example, u′<0, v′>0, t′>0 is associated with an ejection or “burst” of warm fluid away from a heated wall. Within each octant, the contribution to various quantities of interest (such as the turbulent shear stress, −u′v′, or the turbulent heat flux, v′t′) can be computed. By comparing and contrasting the relative contributions from each octant, the importance of particular types of motion can be determined. If the data within each octant is further segregated based on the magnitudes of the fluctuating components so that minor events are eliminated, the relative importance of particular types of motion to the events that are important can also be discussed. In fully-developed, turbulent boundary layers along flat plates, trends previously reported in the literature were confirmed. A fundamental difference was observed in the octant distribution between the transitional and fully-turbulent boundary layers, however, showing incomplete mixing and a lesser importance of small scales in the transitional boundary layer. Such observations were true on both flat and concave walls. The differences are attributed to incomplete development of the turbulent kinetic energy cascade in transitional flows. The findings have potential application to modelling, suggesting the utility of incorporating multiple length scales in transition models.


2021 ◽  
Vol 143 (4) ◽  
Author(s):  
A. J. Carvalho Figueiredo ◽  
B. D. J. Schreiner ◽  
A. W. Mesny ◽  
O. J. Pountney ◽  
J. A. Scobie ◽  
...  

Abstract Air-cooled gas turbines employ bleed air from the compressor to cool vulnerable components in the turbine. The cooling flow, commonly known as purge air, is introduced at low radius, before exiting through the rim-seal at the periphery of the turbine discs. The purge flow interacts with the mainstream gas path, creating an unsteady and complex flowfield. Of particular interest to the designer is the effect of purge on the secondary-flow structures within the blade passage, the extent of which directly affects the aerodynamic loss in the stage. This paper presents a combined experimental and computational fluid dynamics (CFD) investigation into the effect of purge flow on the secondary flows in the blade passage of an optically accessible one-stage turbine rig. The experimental campaign was conducted using volumetric velocimetry (VV) measurements to assess the three-dimensional inter-blade velocity field; the complementary CFD campaign was carried out using unsteady Reynolds-averaged Navier–Stokes (URANS) computations. The implementation of VV within a rotating environment is a world first and offers an unparalleled level of experimental detail. The baseline flow-field, in the absence of purge flow, demonstrated a classical secondary flow-field: the rollup of a horseshoe vortex, with subsequent downstream convection of a pressure-side and suction-side leg, the former transitioning in to the passage vortex. The introduction of purge, at 1.7% of the mainstream flowrate, was shown to modify the secondary flow-field by enhancing the passage vortex, in both strength and span-wise migration. The computational predictions were in agreement with the enhancement revealed by the experiments.


2019 ◽  
Vol 880 ◽  
pp. 239-283 ◽  
Author(s):  
Christoph Wenzel ◽  
Tobias Gibis ◽  
Markus Kloker ◽  
Ulrich Rist

A direct numerical simulation study of self-similar compressible flat-plate turbulent boundary layers (TBLs) with pressure gradients (PGs) has been performed for inflow Mach numbers of 0.5 and 2.0. All cases are computed with smooth PGs for both favourable and adverse PG distributions (FPG, APG) and thus are akin to experiments using a reflected-wave set-up. The equilibrium character allows for a systematic comparison between sub- and supersonic cases, enabling the isolation of pure PG effects from Mach-number effects and thus an investigation of the validity of common compressibility transformations for compressible PG TBLs. It turned out that the kinematic Rotta–Clauser parameter $\unicode[STIX]{x1D6FD}_{K}$ calculated using the incompressible form of the boundary-layer displacement thickness as length scale is the appropriate similarity parameter to compare both sub- and supersonic cases. Whereas the subsonic APG cases show trends known from incompressible flow, the interpretation of the supersonic PG cases is intricate. Both sub- and supersonic regions exist in the boundary layer, which counteract in their spatial evolution. The boundary-layer thickness $\unicode[STIX]{x1D6FF}_{99}$ and the skin-friction coefficient $c_{f}$, for instance, are therefore in a comparable range for all compressible APG cases. The evaluation of local non-dimensionalized total and turbulent shear stresses shows an almost identical behaviour for both sub- and supersonic cases characterized by similar $\unicode[STIX]{x1D6FD}_{K}$, which indicates the (approximate) validity of Morkovin’s scaling/hypothesis also for compressible PG TBLs. Likewise, the local non-dimensionalized distributions of the mean-flow pressure and the pressure fluctuations are virtually invariant to the local Mach number for same $\unicode[STIX]{x1D6FD}_{K}$-cases. In the inner layer, the van Driest transformation collapses compressible mean-flow data of the streamwise velocity component well into their nearly incompressible counterparts with the same $\unicode[STIX]{x1D6FD}_{K}$. However, noticeable differences can be observed in the wake region of the velocity profiles, depending on the strength of the PG. For both sub- and supersonic cases the recovery factor was found to be significantly decreased by APGs and increased by FPGs, but also to remain virtually constant in regions of approximated equilibrium.


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