scholarly journals A novel method to realize a non-uniform heat flux distribution through the variable-speed scanning of an electron beam

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Chuanmao Zheng ◽  
Hongxin Yao ◽  
Xiyao Wang ◽  
Hong Ye
Keyword(s):  
Heat Flux ◽  
Electron Beam ◽  
Flux Distribution ◽  
Uniform Heat Flux ◽  
Variable Speed ◽  
Heat Flux Distribution ◽  
Uniform Heat ◽  
Hypersonic Wind Tunnel ◽  
Flux Boundary Conditions ◽  
Novel Method

AbstractQuartz lamp heaters and hypersonic wind tunnel are currently applied in thermal assessment of heat resistant materials and surface of aircraft. However, it is difficult to achieve precise heat flux distribution by quartz lamp heaters, while enormous energy is required by a large scale hypersonic wind tunnel. Electron beam can be focused into a beam spot of millimeter scale by an electromagnetic lens and electron-magnetically deflected to achieve a rapid scanning over a workpiece. Moreover, it is of high energy utilization efficiency when applying an electron beam to heat a metal workpiece. Therefore, we propose to apply an electron beam with a variable speed to establish a novel method to realize various non-uniform heat flux boundary conditions. Besides, an electron beam thermal assessment equipment is devised. To analyze the feasibility of this method, an approach to calculate the heat flux distribution formed by an electron beam with variable-speed scanning is constructed with beam power, diameter of the beam spot and dwell duration of the electron beam at various locations as the key parameters. To realize a desired non-uniform heat flux distribution of the maximum gradient of 1.1 MW/m3, a variable-speed scanning strategy is constructed on basis of the conservation of energy. Compared with the desired heat flux, the maximum deviation of the scanned heat flux is 4.5% and the deviation in the main thermal assessment area is less than 3%. To verify the method, taking the time-average scanned heat flux as the boundary condition, a heat transfer model is constructed and temperature results are calculated. The experiment of variable-speed scanning of an electron beam according to the scanning strategy has been carried out. The measured temperatures are in good agreement with the predicted results at various locations. Temperature fluctuation during the scanning process is analyzed, and it is found to be proportional to the scanned heat flux divided by volumetric heat capacity, which is applicable for different materials up to 3.35 MW/m2. This study provides a novel and effective method for precise realization of various non-uniform heat flux boundary conditions.

Ray-Thermal Sequential Coupled Heat Transfer ANALYSIS of Porous Media Receiver for Solar Dish Collector

2013 ◽  
Vol 442 ◽  
pp. 169-175 ◽  
Author(s):  
Fu Qiang Wang
Keyword(s):  
Heat Transfer ◽  
Boundary Condition ◽  
Heat Flux ◽  
Porous Media ◽  
Flux Distribution ◽  
Heat Transfer Analysis ◽  
Uniform Heat Flux ◽  
Heat Flux Distribution ◽  
Uniform Heat ◽  
Distribution Boundary

For the sake of reflecting the concentrated heat flux distribution boundary condition as genuine as possible during simulation, the sequential coupled optical-thermal heat transfer analysis is introduced for porous media receiver. During the sequential coupled numerical analysis, the non-uniform heat flux distribution on the fluid entrance surface of porous media receiver is obtained by Monte-Carlo ray tracing method. Finite element method (FEM) is adopted to solve energy equation using the calculated heat flux distribution as the third boundary condition. The dimensionless temperature distribution comparisons between uniform and non-uniform heat flux distribution boundary conditions, various porosities, and different solar dish concentrator tracking errors are investigated in this research.

Critical Heat Flux in Tubes With Cosine Axial Heat Flux

2005 ◽  
Author(s):  
W. Jaewoo Shim ◽  
Joo-Yong Park ◽  
Ji-Su Lee ◽  
Dong Kook Kim
Keyword(s):  
Heat Flux ◽  
Critical Heat Flux ◽  
Mass Flux ◽  
Flux Distribution ◽  
Average Error ◽  
Uniform Heat Flux ◽  
Heat Flux Distribution ◽  
Uniform Heat ◽  
System Pressure ◽  
Data Points

In this study a method to predict CHF (Critical Heat Flux) in vertical round tubes with cosine heat flux distribution was examined. For this purpose a uniform correlation, based on local condition hypothesis, was developed from 9,366 CHF data points of uniform heat flux heaters. The CHF data points used were collected from 13 different sources had the following parameter ranges: 1.01 ≤ P (pressure) ≤ 206.79 bar, 9.92 ≤ G (mass flux) ≤ 18,619.39 kg/m2s, 0.00102 ≤ D (diameter) ≤ 0.04468 m, 0.0254 ≤ L (length) ≤ 4.966 m, 0.11 ≤ qc (CHF) ≤ 21.42 MW/m2, and −0.87 ≤ X (exit qualities) ≤ 1.58. The result of this work showed that the uniform CHF correlation could be used to predict CHF accurately in a non-uniform heat flux heater for wide flow conditions. Furthermore, the location, where CHF occurs in non-uniform heat flux distribution, can also be determined accurately with the local variables: the system pressure (P), tube diameter (D), mass flux of water (G), and true mass flux of vapor (GXt). The new correlation predicted CHF with cosine heat flux, 297 data points from 5 different published sources, within the root mean square error of 12.42% and average error of 1.06% using the heat balance method.

scholarly journals Experimental Investigation on the Heat Flux Distribution and Pollutant Emissions of Slot LPG/Air Premixed Impinging Flame Array

Energies ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 6255
Author(s):  
Haisheng Zhen ◽  
Baodong Du ◽  
Xiaoyu Liu ◽  
Zihao Liu ◽  
Zhilong Wei
Keyword(s):  
Heat Flux ◽  
Reynolds Number ◽  
Flux Distribution ◽  
Air Entrainment ◽  
Pollutant Emissions ◽  
Uniform Heat Flux ◽  
Emission Characteristics ◽  
Heat Flux Distribution ◽  
Uniform Heat ◽  
Plate Distance

Experiments were carried out to investigate the heat transfer and pollutants emission characteristics of a slot LPG premixed flame array impinging normally onto a flat plate. The effects of jet-to-jet spacing (S/de), nozzle-to-plate distance (H/de), and jet Reynolds number (Re) on the heat flux and emission index of CO, CO2, and NOx/NO2 were examined. In addition, the thermal and emission characteristics between slot jets and circular jets were compared under identical experimental conditions. The results show that the more uniform heat flux distribution and higher total heat flux can be obtained at moderate jet-to-jet spacing, large jet-to-plate distance, and higher Reynolds number. EICO emissions can be influenced by the combined effects of jet-to-jet spacing, jet-to-plate distance, and higher Reynolds number. For the sake of the better combustion efficiency and lower EICO emission, the moderate jet-to-jet spacing (S/de = 2.5), larger jet-to-plate distance (H/de = 4), and relatively higher Reynolds number (Re = 1500) are preferred for the slot jet flame array. Furthermore, it is found that there exists a trade-off between the EICO and EINOx of the slot LPG flame array. Compared with multiple circular flame jets, multiple slot flames jets have the higher area-averaged heat flux due to the larger heating area and more uniform heat flux distribution, while the higher EICO emission and lower EINOx emission are due to the greater jet interaction suppressing the air entrainment. Thus, it is known that the slot flame array has a better heating performance but relatively higher pollutant emissions than the circular flame array.

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