scholarly journals Composite Metal-Matrix Alloys Based on Ni-Al for Obtaining Wear-Resistant Coatings by Electric Spark Deposition

2021 ◽  
Vol 346 ◽  
pp. 02004
Author(s):  
S.N. Khimukhin ◽  
S.V. Nikolenko ◽  
L.A. Konevtsov ◽  
E.D. Kim

The paper presents the research results on produsing by the method of liquid-phase self-propagating high-temperature synthesis (SHS) the composite metal-matrix alloys intended for the obtaining of wear-resistant coatings by electric spark deposition (ESD). Oxides NiO, Cr2O3 and mineral concentrate ZrO2 were used as a melting charge. Alloys based on the Ni-Al system with aluminides of complex composition containing Cr and Zr were obtained by means of the alumothermic SHS reaction. Wear-resistant coatings were formed on steel 45 by the ESD method by means of the newly obtained alloys,. The maximum wear resistance of the coatings was obtained using the alloys containing Cr (wt% 18) and Zr (wt% 1.9).

2021 ◽  
Vol 11 (5) ◽  
pp. 2426
Author(s):  
Vladimir Promakhov ◽  
Alexey Matveev ◽  
Nikita Schulz ◽  
Mikhail Grigoriev ◽  
Andrey Olisov ◽  
...  

Currently, metal–matrix composite materials are some of the most promising types of materials, and they combine the advantages of a metal matrix and reinforcing particles/fibres. Within the framework of this article, the high-temperature synthesis of metal–matrix composite materials based on the (Ni-Ti)-TiB2 system was studied. The selected approaches make it possible to obtain composite materials of various compositions without contamination and with a high degree of energy efficiency during production processes. Combustion processes in the samples of a 63.5 wt.% NiB + 36.5 wt.% Ti mixture and the phase composition and structure of the synthesis products were researched. It has been established that the synthesis process in the samples proceeds via the spin combustion mechanism. It has been shown that self-propagating high-temperature synthesis (SHS) powder particles have a composite structure and consist of a Ni-Ti matrix and TiB2 reinforcement inclusions that are uniformly distributed inside it. The inclusion size lies in the range between 0.1 and 4 µm, and the average particle size is 0.57 µm. The obtained metal-matrix composite materials can be used in additive manufacturing technologies as ligatures for heat-resistant alloys, as well as for the synthesis of composites using traditional methods of powder metallurgy.


Author(s):  
Traugott E. Fischer ◽  
Yunfei Qiao ◽  
YouRong Liu

The wear resistance of thirty WC-Co coatings, deposited by standard High-Velocity Oxyfuel (HVOF) techniques and a high-temperature variant of HVOF, with standard commercial and experimental nanostructured feedstocks, is examined. It is found that the high-temperature gun produces harder and more wear-resistant coatings than the standard gun. The latter does not generate high enough temperatures to melt the powder and provide good bonding between WC grains and Co binder. All coatings present higher wear resistance than the steel substrate. Coatings deposited with standard feedstock possess generally higher wear resistance than nanostructured coatings. The difference is more pronounced in sliding than in abrasive wear. WC-Co Coatings deposited with nanostructured feedstocks are recommended for use in bearings and other machinery with sliding parts because they inflict much less wear on the material on which they slide than conventional coatings. Coatings with micrometer WC grains are recommended for abrasion resistance applications such as earth moving or slurry processing machinery.


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