scholarly journals Comparison of the Accuracy of Three-Dimensional Printed Casts, Digital, and Conventional Casts: An In Vitro Study

2020 ◽  
Vol 14 (02) ◽  
pp. 189-193 ◽  
Author(s):  
Passent Aly ◽  
Cherif Mohsen

Abstract Objectives The integration of computer-aided design and manufacturing technologies in diagnosis, treatment planning, and fabrication of prosthetic restoration is changing the way in which prosthodontic treatment is provided to patients. The aim of this study was to compare the accuracy of three-dimensional (3D) printed casts produced from the intraoral scanner using stereolithographic (SLA) 3D printing technique, their digital replicas, and conventional stone casts. Materials and Methods In this in vitro study, a typodont of maxillary and mandibular arches with full dentate ivory teeth was used as a reference cast. The typodont was digitized using Trios 3Shape intraoral scanner to create digital casts. The digital files were converted into 3D printed physical casts using a prototyping machine that utilizes the stereolithography printing technology and photocurable polymer as printing material. Linear measurements (mesiodistal and occlusocervical) and interarch measurements (intercanine and intermolar) were made for digital and prototyped models and were compared with the original stone casts. The reference teeth were canines, first premolars and second premolars in the maxillary and mandibular arches on the right and left sides. The measurements on printed and conventional casts were done by digital caliper while on digital casts; Geomagic Qualify software was used. Statistical Analysis One-way analysis of variance (ANOVA) was used to compare measurements among groups. Results Digital casts showed significantly higher error than the other two groups in all linear and interarch measurements. The mean errors of the digital cast in occlusocervical (OC) and mesiodistal (MD) measurements (0.016 and 0.006, respectively) were higher compared with those in the other two groups (OC, 0.004 and 0.007 and MD, 0.003 and 0.005 [p < 0.0001 and p = 0.02, respectively]). Also, digital mean error in intermolar width (IMW) and intercanine width (ICW) (0.142 and 0.113, respectively) were greater than the other two groups (IMW, 0.019 and 0.008 and ICW, 0.021 and 0.011 [p < 0.0001]). However, the errors were within the acceptable clinical range. Conclusion The 3D printed casts may be considered as a substitute for stone casts with clinically acceptable accuracy that can be used in diagnosis, treatment planning, and fabrication of prosthetic restorations.

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1744 ◽  
Author(s):  
Keunbada Son ◽  
Kyu-bok Lee

The purpose of this study was to evaluate the accuracy of dental three-dimensional (3D) scanners according to the types of teeth. A computer-aided design (CAD) reference model (CRM) was obtained by scanning the reference typodont model using a high-precision industrial scanner (Solutionix C500, MEDIT). In addition, a CAD test model (CTM) was obtained using seven types of dental 3D scanners (desktop scanners (E1 and DOF Freedom HD) and intraoral scanners (CS3500, CS3600, Trios2, Trios3, and i500)). The 3D inspection software (Geomagic control X, 3DSystems) was used to segment the CRM according to the types of teeth and to superimpose the CTM based on the segmented teeth. The 3D accuracy of the scanner was then analyzed according to the types of teeth. One-way analysis of variance (ANOVA) was used to compare the differences according to the types of teeth in statistical analysis, and the Tukey HSD test was used for post hoc testing (α = 0.05). Both desktop and intraoral scanners showed significant differences in accuracy according to the types of teeth (P < 0.001), and the accuracy of intraoral scanners tended to get worse from anterior to posterior. Therefore, when scanning a complete arch using an intraoral scanner, the clinician should consider the tendency for the accuracy to decrease from anterior to posterior.


2020 ◽  
pp. 232020682097597
Author(s):  
Ece Irem Oguz ◽  
Mehmet Ali Kılıçarslan ◽  
Merve Erdog˘ Özgür ◽  
Kaan Orhan ◽  
Sohaib Shujaat

Aim: To compare the marginal adaptation of crowns fabricated by using three different resin-ceramic computer-aided design/computer-aided manufacturing (CAD/CAM) materials. Materials and Methods: Crowns fabricated from three different resin-ceramic CAD/CAM blocks, applied on a typodont premolar (#14), were tested with regard to marginal adaptation, in this in vitro study. The typodont maxillary first premolar was prepared to serve as the master die and digitized with an intraoral scanner. The same virtual crown design was used to fabricate all specimens. Forty-eight crowns were fabricated from the same virtual crown design using three different CAD/CAM resin-ceramic blocks as follows ( n = 16): Lava Ultimate (LU), GC Cerasmart (GC), Vita Enamic (VE). Master die and crowns were scanned with a laboratory scanner and three-dimensional data were transferred into three-matic software. The software calculated the mean of the marginal discrepancy (MD) for each crown in negative and positive values, representing under and over estimation of the crown margin, respectively. A marginal discrepancy index (MDI) was obtained for each group using negative and positive MDs. All data were statistically analyzed using one-way analysis of variance and Tukey’s honest significance test ( α = 0.05). Results: The analysis of variance showed no statistical differences between materials regarding the negative and positive MDs ( P > .05). The MDI for LU was lower than GC and VE ( P < .05). Conclusion: The marginal adaptation of different resin-ceramic materials was different with regard to MDI values. Nevertheless, the MD values of all groups were within the clinically acceptable range.


2021 ◽  
Vol 11 (2) ◽  
pp. 857
Author(s):  
Keunbada Son ◽  
Kyu-Bok Lee

The purpose of this in vitro study was to evaluate marginal and internal fits of ceramic crowns fabricated with chairside computer-aided design and manufacturing (CAD/CAM) systems. An experimental model based on ISO 12836:2015 was digitally scanned with different intraoral scanners (Omnicam (CEREC), EZIS PO (DDS), and CS3500 (Carestream)). Ceramic crowns were fabricated using the CAD/CAM process recommended by each system (CEREC, EZIS, and Carestream systems; N = 15). The 3-dimensional (3D) marginal and internal fit of each ceramic crown was measured using a 3D inspection software (Geomagic control X). Differences among the systems and various measurements were evaluated using the Kruskal–Wallis test. Statistically significant differences were validated using pairwise comparisons (α = 0.05). Occlusal gaps in the CEREC, EZIS, and Carestream groups were 113.0, 161.3, and 438.2 µm, respectively (p < 0.001). The axial gaps were 83.4, 78.0, and 107.9 µm, respectively. The marginal gaps were 77.8, 99.3, and 60.6 µm, respectively, and the whole gaps were 85.9, 107.3, and 214.0 µm, respectively. Significant differences were observed with the EZIS system compared with the other two systems in terms of the marginal gap sizes. The CEREC system showed no significant differences among the four measured regions. However, the EZIS and Carestream systems did show a statistically significant difference (p < 0.05). All three systems were judged to be capable of fabricating clinically acceptable prostheses, because the marginal gap, which is the most important factor in the marginal fit of prostheses, was recorded to be below 100 µm in all three systems.


2007 ◽  
Vol 22 (9) ◽  
pp. 957-964 ◽  
Author(s):  
A.C. Disch ◽  
A. Luzzati ◽  
I. Melcher ◽  
K.D. Schaser ◽  
F. Feraboli ◽  
...  

F1000Research ◽  
2021 ◽  
Vol 10 ◽  
pp. 180
Author(s):  
William Suryajaya ◽  
Maria Purbiati ◽  
Nada Ismah

Background: Due to advances in digital technology, it is possible to obtain digital dental models through intraoral scanning. The stereolithographic data collected from the scanner can subsequently be printed into a three-dimensional dental model in resinic material. However, the accuracy between digital dental models and printed dental models needs to be evaluated since it might affect diagnosis and treatment planning in orthodontic treatment. This study aimed to evaluate the accuracy of digital models scanned by a Trios intraoral scanner and three-dimensional dental models printed using a Formlabs 2 3D printer in linear measurements and Bolton analysis. Methods: A total of 35 subjects were included in this study. All subjects were scanned using a Trios intraoral scanner to obtain digital study models. Stereolithographic data from previous scanning was printed using a Formlabs 2 3D printer to obtain printed study models. Mesiodistal, intercanine, intermolar, and Bolton analysis from all types of study models were measured. The intraclass correlation coefficient was used to assess intraobserver and interobserver reliability. All data were then statistically analyzed. Results: The reliability tests were high for both intraobserver and interobserver reliability, which demonstrates high reproducibility for all measurements on all model types. Most of the data compared between study models showed no statistically significant differences, though some data differed significantly. However, the differences are considered clinically insignificant. Conclusion: Digital dental models and three-dimensional printed dental models may be used interchangeably with plaster dental models for diagnostic and treatment planning purposes. Keywords: Accuracy, 3D printing, digital dental model, printed dental model.


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