Tool life and surface integrity when milling inconel 718 with coated cemented carbide tools

2010 ◽  
Vol 33 (6) ◽  
pp. 915-922 ◽  
Author(s):  
Chun‐Pao Kuo ◽  
Sen‐Chieh Su ◽  
Shao‐Hsien Chen
Keyword(s):  
Tool Life ◽  
Surface Integrity ◽  
Inconel 718 ◽  
Cemented Carbide ◽  
Cemented Carbide Tools ◽  
Coated Cemented Carbide

Effect of tool wear on the surface integrity of Inconel 718 in face milling with cemented carbide tools

Wear ◽  
2021 ◽  
pp. 203752
Author(s):  
A.R.F. Oliveira ◽  
L.R.R. da Silva ◽  
V. Baldin ◽  
M.P.C. Fonseca ◽  
R.B. Silva ◽  
...  
Keyword(s):  
Tool Wear ◽  
Surface Integrity ◽  
Inconel 718 ◽  
Face Milling ◽  
Cemented Carbide ◽  
Cemented Carbide Tools

scholarly journals Investigation of Cutting Temperature during Turning Inconel 718 with (Ti,Al)N PVD Coated Cemented Carbide Tools

Materials ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 1281 ◽  
Author(s):  
Jinfu Zhao ◽  
Zhanqiang Liu ◽  
Qi Shen ◽  
Bing Wang ◽  
Qingqing Wang
Keyword(s):  
Physical Properties ◽  
Inconel 718 ◽  
Great Influence ◽  
Cutting Temperature ◽  
Cemented Carbide ◽  
Machining Process ◽  
Coated Tools ◽  
Cemented Carbide Tools ◽  
Coated Cemented Carbide ◽  
Thermo Physical Properties

Physical Vapor Deposition (PVD) Ti1−xAlxN coated cemented carbide tools are commonly used to cut difficult-to-machine super alloy of Inconel 718. The Al concentration x of Ti1−xAlxN coating can affect the coating microstructure, mechanical and thermo-physical properties of Ti1−xAlxN coating, which affects the cutting temperature in the machining process. Cutting temperature has great influence on the tool life and the machined surface quality. In this study, the influences of PVD (Ti,Al)N coated cemented carbide tools on the cutting temperature were analyzed. Firstly, the microstructures of PVD Ti0.41Al0.59N and Ti0.55Al0.45N coatings were inspected. The increase of Al concentration x enhanced the crystallinity of PVD Ti1−xAlxN coatings without epitaxy growth of TiAlN crystals. Secondly, the mechanical and thermo-physical properties of PVD Ti0.41Al0.59N and Ti0.55Al0.45N coated tools were analyzed. The pinning effects of coating increased with the increasing of Al concentration x, which can decrease the friction coefficient between the PVD Ti1−xAlxN coated cemented carbide tools and the Inconel 718 material. The coating hardness and thermal conductivity of Ti1−xAlxN coatings increased with the increase of Al concentration x. Thirdly, the influences of PVD Ti1−xAlxN coated tools on the cutting temperature in turning Inconel 718 were analyzed by mathematical analysis modelling and Lagrange simulation methods. Compared with the uncoated tools, PVD Ti0.41Al0.59N coated tools decreased the heat generation as well as the tool temperature to reduce the thermal stress generated within the tools. Lastly, the influences of Ti1−xAlxN coatings on surface morphologies of the tool rake faces were analyzed. The conclusions can reveal the influences of PVD Ti1−xAlxN coatings on cutting temperature, which can provide guidance in the proper choice of Al concentration x for PVD Ti1−xAlxN coated tools in turning Inconel 718.

scholarly journals The Performance of TiAlSiN Coated Cemented Carbide Tools Enhanced by Inserting Ti Interlayers

Metals ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 918 ◽  
Author(s):  
Guodong Li ◽  
Liuhe Li ◽  
Mingyue Han ◽  
Sida Luo ◽  
Jie Jin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
Finite Element ◽  
Inconel 718 ◽  
Cutting Performance ◽  
Cemented Carbide ◽  
Multilayer Coatings ◽  
Interlayer Thickness ◽  
Cemented Carbide Tools ◽  
Coated Cemented Carbide

To enhance the cutting performance of TiAlSiN coated cemented carbide tools by inserting Ti interlayers and to explore their mechanism, TiAlSiN/Ti multilayer coatings with different Ti thicknesses, including 0 nm, 25 nm, 50 nm, 100 nm, and 150 nm, were deposited onto cemented carbide (WC-10 wt%, Co) substrates by high power impulse magnetron sputtering (HiPIMS). The microstructure, hardness, grain orientation, residual stress, adhesion, and toughness of those coatings were measured, and the cutting performance against Inconel 718 was analyzed. Meanwhile, finite element method (FEM) indentation simulations were performed to gain detailed insight into the effects of Ti interlayer thickness on mechanical properties of TiAlSiN/Ti multilayer coatings. Results demonstrated that mechanical properties of TiAlSiN multilayer coatings were significantly changed after the Ti interlayer was introduced, and the multilayer coating #M2 with 25 nm Ti layer showed the excellent toughness and adhesion without sacrificing hardness too much. As Ti interlayer thickness increased, both toughness and adhesion decrease owing to the plastic mismatch between individual layers, and these changes were discussed detailedly with finite element method. Moreover, the result of the cutting experiment also revealed that the tool flank wear Vb can be reduced by the multilayer structure. This improvement is believed to be due to the increasing toughness, which alleviated the damage caused by the continuous impact load of hard phases generated by Inconel 718 during cutting.

Experimental Study on Turning Nickel-Based Superalloy GH4033 with Coated Cemented Carbide Tools

2014 ◽  
Vol 800-801 ◽  
pp. 191-196
Author(s):  
Bin Zhao ◽  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Bin Zou ◽  
Hong Tao Zhu
Keyword(s):  
Surface Roughness ◽  
Tool Life ◽  
Failure Modes ◽  
Flank Wear ◽  
Cutting Performance ◽  
Cemented Carbide ◽  
Nickel Based Superalloy ◽  
Coated Tool ◽  
Optimal Cutting Parameters ◽  
Coated Cemented Carbide

The nickel-based superalloy GH4033 is one of the difficult-to-cut materials. In order to investigate the machinability of GH4033, the tool cutting performance, tool failure modes, tool life and the relationships between surface roughness and tool flank wear were studied by using different coated cemented carbide cutting tools under dry cutting. Aiming at the amount of metal removal combining with the tool life and surface quality, the better cutting tool coating type and optimal cutting parameters were obtained through the orthogonal experiments. The results showed that the cutting performance of TiCN coated tool (GC4235) was better than that of TiAlN coated tool (JC450V). With these two kinds of tools, the machined surface roughness decreased to a minimum value and then increased with the increase of flank wear. When cutting GH4033, the main wear mechanism for both of the two types of tools included adhesive wear, diffusive wear, abrasive wear, edge wear and coating peeling.

scholarly journals Wear mechanisms of uncoated and coated cemented carbide tools in machining lead-free silicon brass

Wear ◽  
2017 ◽  
Vol 376-377 ◽  
pp. 143-151 ◽  
Author(s):  
Volodymyr Bushlya ◽  
Daniel Johansson ◽  
Filip Lenrick ◽  
Jan-Eric Ståhl ◽  
Fredrik Schultheiss
Keyword(s):  
Wear Mechanisms ◽  
Cemented Carbide ◽  
Lead Free ◽  
Free Silicon ◽  
Cemented Carbide Tools ◽  
Coated Cemented Carbide

Influence of milling direction in the machinability of Inconel 718 with submicron grain cemented carbide tools

2019 ◽  
Vol 105 (1-4) ◽  
pp. 1343-1355 ◽  
Author(s):  
Antonio Favero Filho ◽  
Leonardo Rosa Ribeiro da Silva ◽  
Rodrigo de Souza Ruzzi ◽  
Eder Silva Costa ◽  
Wisley Falco Sales ◽  
...  
Keyword(s):  
Inconel 718 ◽  
Cemented Carbide ◽  
Cemented Carbide Tools
Sign in / Sign up

Export Citation Format

Share Document