scholarly journals The effect of lubricant viscosity on the performance of full ceramic ball bearings

2022 ◽  
Author(s):  
Jian Sun ◽  
Jiaxing Yang ◽  
Jinmei Yao ◽  
Junxing Tian ◽  
Zhongxian Xia ◽  
...  
Keyword(s):  
Service Life ◽  
Contact Surface ◽  
Temperature Rise ◽  
Ball Bearing ◽  
Ball Bearings ◽  
Axial Loads ◽  
Angular Contact Ball Bearing ◽  
Ceramic Ball ◽  
The Relationship ◽  
Lubricant Viscosity

Abstract As a new high-end bearing product, full ceramic ball bearings are favoured in a variety. However, there have been few studies on the lubrication of full ceramic ball bearings. The purpose of this study is to reveal the relationship between the vibration and temperature rise of full ceramic angular contact ball bearings and the lubricant viscosity, and to improve the service life of the bearings. In this study, the effects of lubricant viscosity on the vibration and temperature rise of silicon nitride full ceramic angular contact ball bearings under different axial loads and rotation speeds were tested. Herein, a mathematical model of oil lubrication suitable for full ceramic ball bearings is established and the relationship between the lubricant viscosity, lubricant film thickness, outer ring vibration and temperature rise of the bearing is analyzed. It was found that the vibration and temperature rise first decrease and then increase with the increase of lubricant viscosity. In this range, there is an optimal viscosity value to minimize the vibration and temperature rise of the full ceramic angular contact ball bearing. The contact surface wear of the full ceramic angular contact ball bearing varies greatly under different lubricant viscosities. There is no obvious wear on the contact surface under optimal viscosity, and the service life of the bearing is greatly improved. These results can play an important role in revealing the lubricant mechanism of full ceramic ball bearings and improving their service life under optimal lubrication.

Temperature Rise Prediction of Oil-Air Lubricated Angular Contact Ball Bearings Using Artificial Neural Network

2019 ◽  
Vol 12 (3) ◽  
pp. 248-261
Author(s):  
Baomin Wang ◽  
Xiao Chang
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Temperature Rise ◽  
High Speed ◽  
Ball Bearing ◽  
Influence Factors ◽  
Ball Bearings ◽  
Ann Model ◽  
Angular Contact Ball Bearing ◽  
Artificial Neural

Background: Angular contact ball bearing is an important component of many high-speed rotating mechanical systems. Oil-air lubrication makes it possible for angular contact ball bearing to operate at high speed. So the lubrication state of angular contact ball bearing directly affects the performance of the mechanical systems. However, as bearing rotation speed increases, the temperature rise is still the dominant limiting factor for improving the performance and service life of angular contact ball bearings. Therefore, it is very necessary to predict the temperature rise of angular contact ball bearings lubricated with oil-air. Objective: The purpose of this study is to provide an overview of temperature calculation of bearing from many studies and patents, and propose a new prediction method for temperature rise of angular contact ball bearing. Methods: Based on the artificial neural network and genetic algorithm, a new prediction methodology for bearings temperature rise was proposed which capitalizes on the notion that the temperature rise of oil-air lubricated angular contact ball bearing is generally coupling. The influence factors of temperature rise in high-speed angular contact ball bearings were analyzed through grey relational analysis, and the key influence factors are determined. Combined with Genetic Algorithm (GA), the Artificial Neural Network (ANN) model based on these key influence factors was built up, two groups of experimental data were used to train and validate the ANN model. Results: Compared with the ANN model, the ANN-GA model has shorter training time, higher accuracy and better stability, the output of ANN-GA model shows a good agreement with the experimental data, above 92% of bearing temperature rise under varying conditions can be predicted using the ANNGA model. Conclusion: A new method was proposed to predict the temperature rise of oil-air lubricated angular contact ball bearings based on the artificial neural network and genetic algorithm. The results show that the prediction model has good accuracy, stability and robustness.

Motion of Unbalanced Balls in High-Speed Angular Contact Ball Bearings

1990 ◽  
Vol 112 (1) ◽  
pp. 105-110 ◽  
Author(s):  
H. Kawamura ◽  
K. Touma
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Three Dimensional ◽  
Ball Bearings ◽  
Axial Loads ◽  
Angular Contact Ball Bearing ◽  
High Speeds ◽  
Dimensional Ball ◽  
Ball Motion ◽  
Bearing Ball

This paper reports on an experimental study of the three-dimensional ball motion of an unbalanced ball in a 50-mm bore angular contact ball bearing operating at high speeds under axial loads. One bearing ball, which was unbalanced by making a small hole in it, was magnetized and the motion of the ball was determined using Hall-elements. The bearing was tested under various loads and speeds up to 12,000 rpm. The influence of unbalance eccentricity on the unbalanced ball’s motion was investigated.

Study of the Stiffness Matrix of Preloaded Duplex Angular Contact Ball Bearings

2018 ◽  
Vol 141 (3) ◽  
Author(s):  
Shengye Lin ◽  
Shuyun Jiang
Keyword(s):  
Stiffness Matrix ◽  
Degrees Of Freedom ◽  
Ball Bearing ◽  
Ball Bearings ◽  
Fixed Position ◽  
Angular Contact Ball Bearing ◽  
Face To Face ◽  
Radial Stiffness ◽  
Proposed Model ◽  
Stiffness Characteristics

This paper studies the stiffness characteristics of preloaded duplex angular contact ball bearings. First, a five degrees-of-freedom (5DOF) quasi-static model of the preloaded duplex angular contact ball bearing is established based on the Jones bearing model. Three bearing configurations (face-to-face, back-to-back, and tandem arrangements) and two preload mechanisms (constant pressure preload and fixed position preload) are included in the proposed model. Subsequently, the five-dimensional stiffness matrix of the preloaded duplex angular contact ball bearing is derived analytically. Then, an experimental setup is developed to measure the radial stiffness and the angular stiffness of duplex angular contact ball bearings. The simulated results match well with those from experiments, which prove the validity of the proposed model. Finally, the effects of bearing configuration, preload mechanism, and unloaded contact angle on the angular stiffness and the cross-coupling are studied systematically.

Oscillatory Occurrences in Ball Bearings

1952 ◽  
Vol 56 (504) ◽  
pp. 885-908 ◽  
Author(s):  
M. S. Frenkel
Keyword(s):  
Ball Bearing ◽  
Maximum Speed ◽  
System Of Equations ◽  
Ball Bearings ◽  
Angular Contact Ball Bearing ◽  
Simple Motion ◽  
Ball Motion

In this paper it is shown how, in an angular contact ball bearing, the motion of a ball depends on the dimensions, loading and speed of the bearing. In general, ball motion in an angular contact bearing differs from the simple motion usually visualised by including oscillatory occurrences, shown here analytically, graphically and visually. These oscillatory occurrences are shown to lead to premature fatigue of the bearing metal, as a function of the speed of rotation, thereby imposing the present limitations on maximum speed and “ life.”It is further shown that only when the dimensions of an angular contact ball bearing are related in a certain way, a motion is produced in which the oscillatory phenomena are eliminated. These relations are given as functions of loading and speed in a system of equations and limiting conditions (hereafter referred to as “ Relations of the Dimensions ”).

Dynamic Characteristics of Motorized Spindle With Tandem Duplex Angular Contact Ball Bearings

2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Shengye Lin ◽  
Shuyun Jiang
Keyword(s):  
Transfer Matrix ◽  
Dynamic Characteristics ◽  
Transfer Matrix Method ◽  
Matrix Method ◽  
Ball Bearing ◽  
Ball Bearings ◽  
Motorized Spindle ◽  
Angular Contact Ball Bearing ◽  
Stiffness Coefficients ◽  
Proposed Model

Abstract The purpose of this study is to investigate the dynamics of motorized spindle, in which the tilting effect of tandem duplex angular contact ball bearing is considered. First, the quasi-static model of the duplex angular contact ball bearing is developed based on the Jones's bearing model. Then, the model is numerically solved using the Newton–Raphson method to obtain 16 stiffness coefficients (including the tilting ones). Later, a modified transfer matrix method is used to establish the dynamic model of the motorized spindle system with 16 stiffness coefficients. Finally, experiments have been performed to detect the stiffness of the tandem duplex angular contact ball bearing and the unbalance response of the motorized spindle. Results show that the modified transfer matrix method can be used to analyze the dynamic behavior of the motorized spindle supported on tandem duplex angular contact ball bearings, the tilting effect of the tandem duplex angular contact ball bearing affects the dynamic behaviors of the motorized spindle, and the theoretical dynamic characteristics using the proposed model agree with the experimental ones.

scholarly journals Study on Simplified Model and Numerical Solution of High-Speed Angular Contact Ball Bearing

2020 ◽  
Vol 2020 ◽  
pp. 1-17
Author(s):  
Guang Zeng ◽  
Chunjiang Zhao ◽  
Xiaokai Yu ◽  
Biao Sun ◽  
Zhigang Xiao ◽  
...  
Keyword(s):  
High Speed ◽  
Artificial Bee Colony Algorithm ◽  
Artificial Bee Colony ◽  
Ball Bearing ◽  
Calculation Model ◽  
Ball Bearings ◽  
Initial Value ◽  
Angular Contact Ball Bearing ◽  
Bee Colony ◽  
Simplified Calculation

For the calculation model of high-speed angular contact bearing has many variables, the large root difference exists, and the Newton iterative method solving the convergence depends on the initial value problems; thus, the simplified calculation model is proposed and the algorithm is improved. Firstly, based on the nonlinear equations of variables recurrence method of the high-speed angular contact ball bearing calculation model, it is proved that the ultimate fundamental variables of calculation model are the actual inner and outer contact angles, the axial and radial deformations. According to this reason, the nonlinear equations are deformed and deduced, and the number of equations is reduced from 4Z + 2 to 2Z + 2 (Z represents the number of rolling bodies); a simplified calculation model is formed. Secondly, according to the small dependence of the artificial bee colony algorithm on the initial value, an improved artificial bee colony algorithm is proposed for the large root difference characteristics of high-speed ball bearings. The validity of the improved algorithm is verified by standard test function. The algorithm is used to solve the high-speed angular contact ball bearing calculation model. Finally, the deformations of high-speed angular contact ball bearings are compared and verified by experiments, and the results of improved algorithm show good agreement with the experiments results.

Analysis of Thermal Effect on Elastohydrodynamic Lubrication in Angular Contact Ball Bearing

2015 ◽  
Vol 741 ◽  
pp. 443-448
Author(s):  
Bao Ming Wang ◽  
Xia Lun Yun ◽  
Xing Yao Liao ◽  
Xue Song Mei
Keyword(s):  
Temperature Rise ◽  
High Speed ◽  
Ball Bearing ◽  
Point Contact ◽  
Elastohydrodynamic Lubrication ◽  
Oil Viscosity ◽  
Angular Contact Ball Bearing ◽  
Scanning Method ◽  
Lubrication Performance ◽  
Thermal Ehl

Based on the theory of point contact thermal elastohydrodynamic lubrication (EHL),the mathematical models for the thermal EHL of high-speed angular contact ball bearing are established. Multi-grid method and multigrid integration method are respectively used to calculate out the film pressure and film thickness respectively,and the column-by-column scanning method is used to calculate temperature rise of isothermal EHL and thermal EHL. The calculation results show that, under the pure rolling condition, temperature rise of oil film temperature is mainly caused by the compression work and shear heat at inlet and the heat in contact zone mainly comes from the inlet and the heat conduction around; the temperature rise results in oil viscosity lower and the lubricating film thinner ,in this way it reduces the lubrication performance in contact pair.

Vibrations of the All-Ceramic Ball Bearing

2002 ◽  
Vol 124 (3) ◽  
pp. 448-460 ◽  
Author(s):  
Hiroyuki Ohta ◽  
Shinya Satake
Keyword(s):  
Natural Vibration ◽  
Ball Bearing ◽  
Axial Direction ◽  
Outer Ring ◽  
Ball Bearings ◽  
Ceramic Ball ◽  
Vibration Spectra ◽  
All Ceramic ◽  
Hybrid Ceramic ◽  
Mass Type

All-ceramic ball bearings with silicone nitride balls and silicone nitride rings were tested and the vibration characteristics were compared with those of hybrid ceramic ball bearings and conventional steel ball bearings. The vibration measurement results showed that the overall vibratory velocity levels of the all-ceramic ball bearings are influenced by rotational velocities, and do not change with axial loads. Under a given axial load and rotational velocity, the overall vibratory velocity level of the all-ceramic ball bearing is the lowest, and the hybrid ball bearing the highest. The frequencies of main peaks in the measured vibration spectra of the all-ceramic ball bearing are higher than the frequencies of the corresponding main peaks for the hybrid ceramic ball bearing and the steel ball bearing. To explain the main peaks, modal analysis was done and the relationship between peak and natural vibration was analyzed. The results of the analyses showed that the main peaks are caused by: (1) the mass-type natural vibration of the outer ring in the vertical direction, (2) the bending natural vibration of the outer ring in the radial direction, (3) the moment of inertia-type natural vibration of the outer ring in the angular direction, (4) the mass-type natural vibration of the outer ring in the axial direction, and (5) the bending natural vibration of the outer ring in the axial direction. We also discuss the generating mechanism of the vibration and present the calculation method of the vibration spectra. As a result, it is clear that the vibration spectra of the all-ceramic ball bearing are determined by the amplitude of the waviness of the raceways and ball surface, the mobility, and the non-linear spring constant associated with the contact between the raceways and balls.

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