scholarly journals Microstructure evolution, mechanical properties, and fractography of AA7068/ Si3N4 nanocomposite fabricated thorough ultrasonic-assisted stir casting advanced with bottom pouring technique

Author(s):  
Ashish Kumar ◽  
R. S. Rana ◽  
Rajesh Purohit

Abstract Ceramic particulate embedded aluminum metal matrix nanocomposites (AMNCs) possess superior mechanical and surface properties and lightweight features. AMNCs are a suitable replacement of traditional material, i.e., steel, to make automotive parts. The current work deals with developing Si3N4 strengthened high strength AA7068 nanocomposites via novel ultrasonic-assisted stir casting method advanced with bottom pouring setup in the proportion of 0.5, 1.0, 1.5, and 2 wt.%. Planetary ball milling was performed on a mixture of AA7068 powder and Si3N4 (in the proportion of 3:1) before incorporation in aluminum alloy melt to avoid rejection of fine particles. Finite element scanning electron microscope (FESEM), Energy dispersive spectroscopy (EDS), X-Ray diffraction (XRD), and Elemental mapping techniques were used in the microstructural investigation. Significant grain refinement was observed with increasing reinforcing content, whereas agglomeration was found at higher weight %. Hardness, Tensile strength, ductility, porosity content, compressive strength, and impact energy were also examined of pure alloy and each composite. Improvement of 72.71%, 50.07%, and 27.41 % was noticed in hardness value, tensile strength, and compressive strength, respectively, at 1.5 weight % compared to base alloy because of various strengthening mechanisms. These properties are decreased at 2wt.% due to severe agglomeration. In contrast, nanocomposite's ductility and impact strength continuously decrease compared to monolithic AA7068. Fracture analysis shows the ductile and mixed failure mode in alloy and nanocomposites.

2020 ◽  
Vol 856 ◽  
pp. 29-35
Author(s):  
Sweety Mahanta ◽  
M. Chandrasekaran ◽  
Sutanu Samanta

Aluminium matrix composites (AMCs) have emerged as the substitute for the monolithic (unreinforced) materials over the past few decades. The applications of AMCs are common in automotive, aerospace, defence and biomedical sectors due to its lower weight, high strength, high resistance against corrosion and high thermal and electrical conductivity. In this work, it is aimed fabricate a new class Al 7075 based hybrid composites reinforcing with nanoparticulates suitable for automotive application. Al7075 reinforced with fixed quantity of boron carbide (B4C) (1.5 wt.%) and varying wt % of flyash (0.5 wt.%, 1.0 wt.%, 1.5 wt.%) is fabricated using ultrasonic-assisted stir casting technique. Physical and mechanical characterization such as density, porosity, micro hardness, tensile strength and impact strength were estimated for three different compositions. The tensile strength and percentage increase in hardness value of the nanocomposite Al7075-B4C (1.5 wt. %)-flyash (0.5 wt. %): HNC3 found maximum as 294 MPa and 32.93%. In comparison with Al7075 alloy the impact strength of HNC3 shows the highest percentage of 9.31% respectively.


Author(s):  
Logesh Kamaraj ◽  
P Hariharasakthisudhan ◽  
A Arul Marcel Moshi

The ultrasonic-assisted stir-casting technique improves the uniform dispersion of nano-reinforcements in aluminum hybrid metal matrix composites. In the present study, the process parameters of the ultrasonic-assisted stir-casting method, such as ultrasonic vibration time, and depth of ultrasonic vibration along with the speed of mechanical stirrer, are optimized on A356 hybrid composite material optimally reinforced with aluminum nitride, multiwalled carbon nanotubes, graphite particles, and aluminum metal powder using the desirability function approach. The process parameters are optimized against the response factors such as porosity, ultimate tensile strength, and wear rate of the composites. The optimum combination of input factors is identified as stirring speed (600 r/min), ultrasonic vibration time (2 min), and depth of ultrasonic vibration (40 mm) among the selected range. The corresponding output response values are found to be porosity (1.4%), ultimate tensile strength (247 MPa), and wear rate (0.0013 mm3/min). The ANOVA results have revealed that depth of ultrasonic vibration showed significant contribution among the input factors. An artificial neural network model is developed and validated for the given set of experimental data.


Alloy Digest ◽  
2020 ◽  
Vol 69 (11) ◽  

Abstract Meehanite GB300 is a pearlitic gray cast iron that has a minimum tensile strength of 300 MPa (44 ksi), when determined on test pieces machined from separately cast, 30 mm (1.2 in.) diameter test bars. This grade exhibits high strength while still maintaining good thermal conductivity and good machinability. It is generally used for applications where the thermal conductivity requirements preclude the use of other higher-strength materials, such as spheroidal graphite cast irons, which have inferior thermal properties. This datasheet provides information on physical properties, hardness, tensile properties, and compressive strength as well as fatigue. It also includes information on low and high temperature performance as well as heat treating, machining, and joining. Filing Code: CI-75. Producer or source: Meehanite Metal Corporation.


Alloy Digest ◽  
1975 ◽  
Vol 24 (1) ◽  

Abstract FORMALOY is a high-strength, high-purity zinc-base alloy with excellent performance in dies for forming sheet metal. It has a fine, dense grain structure which contributes markedly to its good toughness, excellent machinability and ability to develop a high polish. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and compressive strength as well as fracture toughness. It also includes information on corrosion resistance as well as casting, forming, heat treating, machining, and joining. Filing Code: Zn-17. Producer or source: Federated Metals Corporation, ASARCO Inc..


2021 ◽  
Vol 1160 ◽  
pp. 25-43
Author(s):  
Naglaa Glal-Eldin Fahmy ◽  
Rasha El-Mashery ◽  
Rabiee Ali Sadeek ◽  
L.M. Abd El-Hafaz

High strength concrete (HSC) characterized by high compressive strength but lower ductility compared to normal strength concrete. This low ductility limits the benefit of using HSC in building safe structures. Nanomaterials have gained increased attention because of their improvement of mechanical properties of concrete. In this paper we present an experimental study of the flexural behavior of reinforced beams composed of high-strength concrete and nanomaterials. Eight simply supported rectangular beams were fabricated with identical geometries and reinforcements, and then tested under two third-point loads. The study investigated the concrete compressive strength (50 and 75 N/mm2) as a function of the type of nanomaterial (nanosilica, nanotitanium and nanosilica/nanotitanium hybrid) and the nanomaterial concentration (0%, 0.5% and 1.0%). The experimental results showed that nano particles can be very effective in improving compressive and tensile strength of HSC, nanotitanium is more effective than nanosilica in compressive strength. Also, binary usage of hybrid mixture (nanosilica + nanotitanium) had a remarkable improvement appearing in compressive and tensile strength than using the same percentage of single type of nanomaterials used separately. The reduction in flexural ductility due to the use of higher strength concrete can be compensated by adding nanomaterials. The percentage of concentration, concrete grade and the type of nanomaterials, could predominantly affect the flexural behavior of HSRC beams.


2010 ◽  
Vol 34-35 ◽  
pp. 1441-1444 ◽  
Author(s):  
Ju Zhang ◽  
Chang Wang Yan ◽  
Jin Qing Jia

This paper investigates the compressive strength and splitting tensile strength of ultra high strength concrete containing steel fiber. The steel fibers were added at the volume fractions of 0%, 0.5%, 0.75%, 1.0% and 1.5%. The compressive strength of the steel fiber reinforced ultra high strength concrete (SFRC) reached a maximum at 0.75% volume fraction, being a 15.5% improvement over the UHSC. The splitting tensile strength of the SFRC improved with increasing the volume fraction, achieving 91.9% improvements at 1.5% volume fraction. Strength models were established to predict the compressive and splitting tensile strengths of the SFRC. The models give predictions matching the measurements. Conclusions can be drawn that the marked brittleness with low tensile strength and strain capacities of ultra high strength concrete (UHSC) can be overcome by the addition of steel fibers.


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