Development and application of numerical model of thermal sensors for thermal protective clothing evaluation based on CFD simulation

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yuqi Tang ◽  
Zhantong Mao ◽  
Anni Li ◽  
Lina Zhai

PurposeThe purpose of this paper is to study the heat transfer effect of copper sensor and skin simulant on skin.Design/methodology/approachFor the sensor, the physical and mathematical models of the thermal sensors were used to obtain the definite conditions in the heat transfer process of the sensor, and the heat transfer models of the two sensors were developed and solved respectively by using ANSYS WORKBENCH 19.0 software. The simulation results were compared with the experimental test results. For the skin, the numerical model of the skin model was developed and calculated. Finally, the heat transfer simulation performance of the two sensors was analyzed.FindingsIt is concluded that the copper sensor is more stable than the skin simulant, but the material and structure of the skin simulant is more suitable for skin simulation. The skin simulant better simulates the skin heat transfer. For all the factors in the model, the thermal properties of the material and the heat flux level are the key factors. The convective heat transfer coefficient, radiation heat transfer rate and the initial temperature have little influence on the results, which can be ignored.Research limitations/implicationsThe results show that there are still some differences between the experimental and numerical simulation values of the skin simulant. In the future, the thermal parameters of skin simulant and the influence of the thermocouple adhesion should be further examined during the calibration process.Practical implicationsThe results suggest that the skin simulant needs to be further calibrated, especially for the thermal properties. The copper sensor on the flame manikin can be replaced by the skin simulant with higher accuracy, which will be helpful to improve the accuracy of performance evaluation of thermal protective clothing.Social implicationsThe application of computational fluid dynamics (CFD) technology can help to analyze the heat transfer simulation mechanism of thermal sensor, explore the influence of thermal performance of thermal sensor on skin simulation, provide basis for the development of thermal sensor and improve the application system of thermal sensor. Based on the current research status, this paper studies the internal heat transfer of the sensor through the numerical modeling of the copper sensor and skin simulant, so as to analyze the effect of the sensor simulating skin and the reasons for the difference.Originality/valueIn this paper, the sensor itself is numerically modeled and the heat transfer inside the sensor is studied.

2015 ◽  
Vol 32 (3) ◽  
pp. 574-584
Author(s):  
Yunqing Tang ◽  
Liqiang Zhang ◽  
Haiying Yang ◽  
Juan Guo ◽  
Ningbo Liao ◽  
...  

Purpose – The purpose of this paper is to investigate thermal properties at Cu/Al interfaces. Design/methodology/approach – A hybrid (molecular dynamics-interface stress element-finite element model (MD-ISE-FE) model is constructed to describe thermal behaviors at Cu/Al interfaces. The heat transfer simulation is performed after the non-ideal Cu/Al interface is constructed by diffusion bonding. Findings – The simulation shows that the interfacial thermal resistance is decreasing with the increase of bonding temperature; while the interfacial region thickness and interfacial thermal conductivity are increasing with similar trends when the bonding temperature is increasing. It indicates that the higher bonding temperature can improve thermal properties of the interface structure. Originality/value – The MD-ISE-FE model proposed in this paper is computationally efficient for interfacial heat transfer problems, and could be used in investigations of other interfacial behaviors of dissimilar materials. All these are helpful for the understanding of thermal properties of wire bonding interface structures. It implies that the MD-ISE-FE multiscale modeling approach would be a potential method for design and analysis of interfacial characteristics in micro/nano assembly.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Cletus Matthew Magoda ◽  
Jasson Gryzagoridis ◽  
Kant Kanyarusoke

Purpose The purpose of this paper is to validate an assumption of what to use as an effective (steady state) heat transfer coefficient of thermal conductivity for the honeycomb core sandwiched by Fiberglass face sheets composite. A one-dimensional model based on Fourier law is developed. The results are validated experimentally. Design/methodology/approach The results were obtained from the one-dimensional mathematical model of an overall or effective heat conductivity of the Honeycomb composite panel. These results were validated experimentally by applying heat flux on the specimen under controlled environment. The surface temperatures at different voltages were recorded and analysed. The skin of the sandwich composite material used in the investigation was Fiberglass sheet with a thickness of 0.5 mm at the bottom and 1.0 mm at the top surface. Both skins have a stacking sequence of zero degrees. Due to the presence of air cells in the core (Honeycomb), the model considers the conduction, convection and radiation heat transfer, across the thickness of the panel, combined as an effective conduction mode, whose value may be predicted by using the coefficient of thermal conductivity of the air based on the average temperature difference between the two skins. The experimental results for the heat transfer through the thickness of the panel provide validation of this assumption/prediction. Both infrared thermography and conventional temperature measurement techniques (thermocouples) were used to collect the data. Findings The heat transfer experiment and mathematical modeling were conducted. The data obtained were analyzed, and it was found that the effective thermal conductivity was temperature-dependent as expected. The effective thermal conductivity of the honeycomb panel was close to that of air, and its value could be predicted if the panel surface temperatures were known. It was also found that as temperature raised the variation between experimental and predicted effective air conduction raised up. This is because there was an increase in molecular diffusion and vibration. Therefore, the convection heat transfer increased at high temperatures and the air became an insulator. Originality/value Honeycomb composite panels have excellent physical and thermal properties that influence their performance. This study provides an appropriate method in determining thermal conductivity, which is one of the critical thermal properties of porous composite material. This paper also gives useful and practical data to industries that use or manufacture honeycomb composite panels.


Author(s):  
E. Hachem ◽  
H. Digonnet ◽  
E. Massoni ◽  
T. Coupez

PurposeThe purpose of this paper is to present an immersed volume method that accounts for solid conductive bodies (hat‐shaped disk) in calculation of time‐dependent, three‐dimensional, conjugate heat transfer and fluid flow.Design/methodology/approachThe incompressible Navier‐Stokes equations and the heat transfer equations are discretized using a stabilized finite element method. The interface of the immersed disk is defined and rendered by the zero isovalues of a level set function. This signed distance function allows turning different thermal properties of each component into homogeneous parameters and it is coupled to a direct anisotropic mesh adaptation process enhancing the interface representation. A monolithic approach is used to solve a single set of equations for both fluid and solid with different thermal properties.FindingsIn the proposed immersion technique, only a single grid for both air and solid is considered, thus, only one equation with different thermal properties is solved. The sharp discontinuity of the material properties was captured by an anisotropic refined solid‐fluid interface. The robustness of the method to compute the flow and heat transfer with large materials properties differences is demonstrated using stabilized finite element formulations. Results are assessed by comparing the predictions with the experimental data.Originality/valueThe proposed method demonstrates the capability of the model to simulate an unsteady three‐dimensional heat transfer flow of natural convection, conduction and radiation in a cubic enclosure with the presence of a conduction body. A previous knowledge of the heat transfer coefficients between the disk and the fluid is no longer required. The heat exchange at the interface is solved and dealt with naturally.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Varinder Kumar ◽  
Santosh Bopche

Purpose This paper aims to present the numerical models and experimental outcomes pertain to the performance of the parabolic dish concentrator system with a modified cavity-type receiver (hemispherical-shaped). Design/methodology/approach The numerical models were evolved based on two types of boundary conditions; isothermal receiver surface and non-isothermal receiver surface. For validation of the numerical models with experimental results, three statistical terms were used: mean of absolute deviation, R2 and root mean square error. Findings The thermal efficiency of the receiver values obtained using the numerical model with a non-isothermal receiver surface found agreeing well with experimental results. The numerical model with non-isothermal surface boundary condition exhibited more accurate results as compared to that with isothermal surface boundary condition. The receiver heat loss analysis based on the experimental outcomes is also carried out to estimate the contributions of various modes of heat transfer. The losses by radiation, convection and conduction contribute about 27.47%, 70.89% and 1.83%, in the total receiver loss, respectively. Practical implications An empirical correlation based on experimental data is also presented to anticipate the effect of studied parameters on the receiver collection efficiency. The anticipations may help to adopt the technology for practical use. Social implications The developed models would help to design and anticipating the performance of the dish concentrator system with a modified cavity receiver that may be used for applications e.g. power generation, water heating, air-conditioning, solar cooking, solar drying, energy storage, etc. Originality/value The originality of this manuscript comprising presenting a differential-mathematical analysis/modeling of hemispherical shaped modified cavity receiver with non-uniform surface temperature boundary condition. It can estimate the variation of temperature of heat transfer fluid (water) along with the receiver height, by taking into account the receiver cavity losses by means of radiation and convection modes. The model also considers the radiative heat exchange among the internal ring-surface elements of the cavity.


2019 ◽  
Vol 38 (1) ◽  
pp. 19-31 ◽  
Author(s):  
Yun Su ◽  
Rui Li ◽  
Jie Yang ◽  
Guowen Song ◽  
Jun Li

Contact burns pose a serious threat on firefighters’ health, safety, and job performance. The objective of the study was to analyze the effects of compression and moisture content on thermal protective performance of clothing. Skin-simulant sensor and Pennes bio-heat transfer model were used to predict time to cause skin contact burn. A new index (heat transfer efficiency) was proposed to examine the effects of applied pressure and moisture level on the contact heat transfer in the thermal protective clothing. It was demonstrated that the addition of moisture nonlinearly decreased the thermal protective level of clothing. The fabric thickness was greatly decreased by the compression, but the thermal protective level presented no significant difference between two kinds of pressures. The heat transfer efficiency was an effective index for evaluating the contact heat transfer, which was determined by the basic properties of fabric, the moisture content, and the pressure level. The conclusions from this study could contribute to understanding the effects of compression and moisture on the contact heat transfer, thus providing the principle of thermal protection against skin contact burns.


2007 ◽  
Vol 2 (2) ◽  
pp. 155892500700200 ◽  
Author(s):  
Phillip W. Gibson ◽  
Calvin Lee ◽  
Frank Ko ◽  
Darrell Reneker

Nanofiber technology (fiber diameter less than 1 micrometer) is under development for future Army lightweight protective clothing systems. Nanofiber applications for ballistic and chemical/biological protection are being actively investigated, but the thermal properties of nanofibers and their potential protection against cold environments are relatively unknown. Previous studies have shown that radiative heat transfer in fibrous battings is minimized at fiber diameters between 5 and 10 micrometers. However, the radiative heat transfer mechanism of extremely small diameter fibers of less than 1 micrometer diameter is not well known. Previous studies were limited to glass fibers, which have a unique set of thermal radiation properties governed by the thermal emissivity properties of glass. We are investigating the thermal transfer properties of high loft nanofiber battings composed of carbon fiber and various polymeric fibers such as polyacrylonitrile, nylon, and polyurethane. Thermal insulation battings incorporating nanofibers could decrease the weight and bulk of current thermal protective clothing, and increase mobility for soldiers in the battlefield.


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