Condensation of a Vapor Flowing Inside a Horizontal Rectangular Duct

1995 ◽  
Vol 117 (2) ◽  
pp. 418-424 ◽  
Author(s):  
Q. Lu ◽  
N. V. Suryanarayana

Condensation of a vapor flow inside a horizontal rectangular duct, using the bottom plate as the only condensing surface, was experimentally investigated. The experimental measurements included condensate film thickness and heat transfer coefficients with R-113 and FC-72. The condensate film thickness, measured with an ultrasonic transducer, was used to obtain the local heat transfer coefficient. The heat transfer coefficient increased with increasing inlet vapor velocity. The rate of increase was enhanced noticeably after the appearance of interfacial waves. Within the limited range of the experimental variables, a correlation between St and RegL was developed by a linear regression analysis. However, because of the effect of the interfacial waves, instead of a single correlation for the entire range of RegL, two separate equations (one for the wave-free regime and another for the regime with waves) were found. Analytical predictions of heat transfer rates in the annular condensation regime require the proper modeling of the interfacial shear stress. A properly validated interfacial shear stress model with condensation is not yet available. The measurement of condensate film thickness at several axial locations opens the door for determining the local interfacial stress and, hence, a model for the interfacial shear stress.

Author(s):  
Basant Singh Sikarwar ◽  
K. Muralidhar ◽  
Sameer Khandekar

Clusters of liquid drops growing and moving on physically or chemically textured lyophobic surfaces are encountered in drop-wise mode of vapor condensation. As opposed to film-wise condensation, drops permit a large heat transfer coefficient and are hence attractive. However, the temporal sustainability of drop formation on a surface is a challenging task, primarily because the sliding drops eventually leach away the lyophobicity promoter layer. Assuming that there is no chemical reaction between the promoter and the condensing liquid, the wall shear stress (viscous resistance) is the prime parameter for controlling physical leaching. The dynamic shape of individual droplets, as they form and roll/slide on such surfaces, determines the effective shear interaction at the wall. Given a shear stress distribution of an individual droplet, the net effect of droplet ensemble can be determined using the time averaged population density during condensation. In this paper, we solve the Navier-Stokes and the energy equation in three-dimensions on an unstructured tetrahedral grid representing the computational domain corresponding to an isolated pendant droplet sliding on a lyophobic substrate. We correlate the droplet Reynolds number (Re = 10–500, based on droplet hydraulic diameter), contact angle and shape of droplet with wall shear stress and heat transfer coefficient. The simulations presented here are for Prandtl Number (Pr) = 5.8. We see that, both Poiseuille number (Po) and Nusselt number (Nu), increase with increasing the droplet Reynolds number. The maximum shear stress as well as heat transfer occurs at the droplet corners. For a given droplet volume, increasing contact angle decreases the transport coefficients.


Author(s):  
Brandon Hulet ◽  
Andres Martinez ◽  
Melanie Derby ◽  
Amy Rachel Betz

This research experimentally investigates the heat transfer performance of open-micro channels under filmwise condensation conditions. Filmwise condensation is an important factor in the design of steam condensers used in thermoelectric power generation, desalination, and other industrial applications. Filmwise condensation averages five times lower heat transfer coefficients than those present in dropwise condensation, and filmwise condensation is the dominant condensation regime in the steam condensers due to a lack of a durable dropwise condensation surface. Film thickness is also of concern because it is directly proportional to the condenser’s overall thermal resistance. This research focuses on optimizing the channel size to inhibit the creation of a water film and/or to reduce its overall thickness in order to maximize the heat transfer coefficient of the surface. Condensation heat transfer was measured in three square channels and a plane surface as a control. The sizes of the square fins were 0.25 mm; 0.5 mm; and 1 mm, and tests were done at a constant pressure of 6.2 kPa. At lower heat fluxes, the 0.25mm fins perform better, whereas at larger heat fluxes a smooth surface offers better performance. At lower heat fluxes, droplets are swept away by gravity before the channels are flooded. Whereas, at higher heat fluxes, the channels are flooded increasing the total film thickness, thereby reducing the heat transfer coefficient.


1992 ◽  
Vol 114 (3) ◽  
pp. 688-694 ◽  
Author(s):  
N. M. Al-Najem ◽  
K. Y. Ezuddin ◽  
M. A. Darwish

A theoretical study has been conducted for evaporative heating of turbulent free-falling liquid films inside long vertical tubes. The methodology of the present work is based on splitting the energy equation into homogeneous and nonhomogeneous problems. Solving these simple problems yields a rapidly converging solution, which is convenient for computational purposes. The eigenvalues associated with the homogeneous problem can be computed efficiently, without missing any one of them, by the sign-count algorithm. A new correlation for the local evaporative heat transfer coefficient along the tube length is developed over wide ranges of Reynolds and Prandtl numbers. Furthermore, the average heat transfer coefficient is correlated as a function of Reynolds and Prandtl numbers as well as the interfacial shear stress. A correlation for the heat transfer coefficient in the fully developed region is also presented in terms of Reynolds and Prandtl numbers. Typical numerical results showed excellent agreement of the present approach with the available data in the literature. Moreover, a parametric study is made to illustrate the general effects of various variables on the velocity and temperature profiles.


Author(s):  
Sudipta Saha ◽  
Rajib Mahamud ◽  
Jamil Khan ◽  
Tanvir Farouk

Phase change driven heat transfer has been the topic of interest for a significantly long time. However, in recent years on demand sweating boosted evaporation which requires substantially less amount of the liquid medium has drawn attention as a possible way of increasing/supplementing heat transfer under convective conditions where the convective heat transfer coefficient has already reached its maximum value as well as where dry cooling is a desired objective. In this study, a numerical study is conducted to obtain insight into the ‘hybrid’ system where evaporation and convection both contribute to the heat transfer effect. The system modeled consists of evaporation of thin liquid (water) film under a laminar flow condition. The mathematical model employed consists of coupled conservation equations of mass, species, momentum and energy for the convection-evaporation domain (gaseous), with only mass and energy conservation being resolved in the liquid film domain. The evaporative mass flux is obtained from a modified Hertz-Knudsen relation which is a function of liquid-vapor interface temperature and pressure. A two-dimensional rectangular domain with a pre-prescribed thin liquid water film representative of an experiment is simulated with the developed model. The thin rectangular liquid film is heated by uniform heat flux and is placed in the convection-evaporation domain with an unheated starting length. A moving boundary mesh is applied via the“Arbitrary Lagrangian-Eulerian” technique to resolve the receding liquid interface resulting from evaporation. The prescribed relative displacement of the moving interface is calculated from the net mass flux due to evaporation and is governed by the principle of mass conservation. Simulations were conducted over a range of Reynolds number, heat flux conditions and liquid film thickness. The numerical predictions indicate that under convective-evaporative conditions the overall heat transfer coefficient increases significantly (∼factor of a five) in comparison to the purely forced convection scenario. An increase in the heat transfer coefficient is observed with Reynolds number and vice versa for film thickness. A critical Reynolds number is identified beyond which the heat transfer coefficient does not continue to increase significantly rather tends to plateau out.


2019 ◽  
Vol 6 (5) ◽  
pp. 190135 ◽  
Author(s):  
Jing Fang ◽  
Kaixuan Li ◽  
Mengyu Diao

In order to study the heat transfer of the falling film evaporator with phase change on both sides, in this paper we built the mathematical model and the physical model where the liquid film inside the tube is laminar and turbulent. The film thickness of the condensate at different axial positions, total condensate volume and velocity distribution, and temperature distribution of condensate outside the tube can be obtained by calculating the proposed model. Meanwhile, the liquid film thickness, velocity distribution and temperature distribution inside the tube were obtained by numerical simulation by considering the influence of the liquid film with different compositions on the heat transfer during fluid flow. With ethanol–water as the system, the overall heat transfer coefficient and heat transfer quantity of the falling film evaporator were obtained by the calculation of the model. The accuracy of the proposed model was confirmed by experiments. The model and the calculation of heat transfer proposed in this paper have enormous significance for the basic data and theoretical guidance of the heat transfer performance prediction and operational optimization of the evaporator.


2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Ri Zhang ◽  
Haixiao Liu ◽  
Sheng Dong ◽  
Mingyang Liu

The movement and distribution of each phase in annular flow can be considered as random events at a microscopic level. Hence, a probability analysis is appropriate to estimate the morphological features and mechanical characteristics of annular flow from a macroscopic scale. In the present work, three characteristic parameters including the film thickness, interfacial shear stress, and characteristic droplet size are predicted by a probability model as the statistical results of abundant samples. The film thickness can be directly calculated as one of the solutions to the basic equations of annular flow. The interfacial shear stress is estimated as a combination of the frictional and dragging components. The droplet size distribution is obtained using a method of undetermined coefficients. These characteristic parameters are well verified by comparing with the experimental data available in the literature. It is demonstrated that the probability model can accurately calculate the film thickness and maximum droplet size, but the predictions of the interfacial shear stress and mean droplet size are relatively coarse. Furthermore, the effects on the film thickness and Sauter mean diameter of other parameters are discussed in detail. Finally, some important phenomena observed in experiments are interpreted by the probability model.


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