Numerical and Parametric Investigation of the Effect of Heat Spreading On Boiling of a Dielectric Liquid for Immersion Cooling of Electronics

2021 ◽  
Author(s):  
Wei Tong ◽  
Alireza Ganjali ◽  
Omidreza Ghaffari ◽  
Chady Alsayed ◽  
Luc Frechette ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Surface Temperature ◽  
Transfer Coefficient ◽  
Critical Heat Flux ◽  
Heat Removal ◽  
Nucleate Boiling ◽  
Input Power ◽  
Immersion Cooling

Abstract In a two-phase immersion cooling system, boiling on the spreader surface has been experimentally found to be non-uniform, and it is highly related to the surface temperature and the heat transfer coefficient. An experimentally obtained temperature-dependent boiling heat transfer coefficient has been applied to a numerical model to investigate the spreader's cooling performance. It is found that the surface temperature distribution becomes less uniform with higher input power. But it is more uniform when the thickness is increased. By defining the characteristic temperatures that represent different boiling regimes on the surface, the fraction of the surface area that has reached the critical heat flux has been numerically calculated, showing that increasing the thickness from 1 mm to 6 mm decreases the critical heat flux reached area by 23% at saturation liquid temperatures. Therefore, on the thicker spreader, more of the surface is utilized for nucleate boiling while localized hot regions that lead to surface dry-out are avoided. At a base temperature of 90 oC, the optimal thickness is found to be 4 mm, beyond which no significant improvement in heat removal can be obtained. Lower coolant temperatures can further increase the heat removal; it is reduced from an 18% improvement in the input power for the 1 mm case to only 3% in the 6 mm case for a coolant temperature drop of 24 oC. Therefore, a trade-off exists between the cost of maintaining the low liquid temperature and the increased heat removal capacity.

Enhancing Flow Boiling Heat Transfer in Microchannels Using Monolithically-Coated Silicon Nanowires

2011 ◽  
Author(s):  
Dan Li ◽  
Gensheng Wu ◽  
Wei Wang ◽  
Yunda Wang ◽  
Ronggui Yang
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Critical Heat Flux ◽  
Silicon Nanowires ◽  
Flow Instability ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Variable Cross

Flow boiling in microchannels has been attractive for cooling of high power electronics. However, the flow instability hinders the heat transfer performance such as the premature initiation of the critical heat flux (CHF) and could result in device burnout. Numerous methods have been implemented to suppress the instability of flow boiling, including integrating micro pin fins in the channels [1] and inlet restrictors [2], as well as fabricating microchannels with variable cross-sectional areas [3]. Recently, Li et al [4] and Chen et al [5] explored the pool boiling enhancement using nanowires, which shows much more uniform bubble generation and a higher heat transfer coefficient and critical heat flux compared to plain surfaces. The work presented here is the very first effort to explor the impacts of nanowire coating on the flow boiling performance in parallel microchannels. We present here a monolithic integration process to fabricate silicon micro-channels coated with silicon nanowires and the flow boiling characterization of the microchannels. By comparing the flow boiling curves in the microchannels with and without nanowire coating, we show significant performance enhancement for a nanowire-coated microchannel, such as earlier ONB (onset of nucleate boiling), delayed OFO (onset of flow oscillation), enhanced HTC (heat transfer coefficient) and suppressed flow instability.

scholarly journals Experimental Determination of the Heat Transfer Coefficient of Real Cooled Geometry Using Linear Regression Method

Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 180
Author(s):  
Asif Ali ◽  
Lorenzo Cocchi ◽  
Alessio Picchi ◽  
Bruno Facchini
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Linear Regression ◽  
Surface Temperature ◽  
Transfer Coefficient ◽  
External Surface ◽  
Internal Surface ◽  
Regression Method ◽  
Thermal Transient

The scope of this work was to develop a technique based on the regression method and apply it on a real cooled geometry for measuring its internal heat transfer distribution. The proposed methodology is based upon an already available literature approach. For implementation of the methodology, the geometry is initially heated to a known steady temperature, followed by thermal transient, induced by injection of ambient air to its internal cooling system. During the thermal transient, external surface temperature of the geometry is recorded with the help of infrared camera. Then, a numerical procedure based upon a series of transient finite element analyses of the geometry is applied by using the obtained experimental data. The total test duration is divided into time steps, during which the heat flux on the internal surface is iteratively updated to target the measured external surface temperature. The final procured heat flux and internal surface temperature data of each time step is used to find the convective heat transfer coefficient via linear regression. This methodology is successfully implemented on three geometries: a circular duct, a blade with U-bend internal channel, and a cooled high pressure vane of real engine, with the help of a test rig developed at the University of Florence, Italy. The results are compared with the ones retrieved with similar approach available in the open literature, and the pros and cons of both methodologies are discussed in detail for each geometry.

Dependence of Heat Transfer Coefficient on Porous Structure in Porous Media

2008 ◽  
Author(s):  
Akira Matsui ◽  
Kazuhisa Yuki ◽  
Hidetoshi Hashizume
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Porous Media ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
High Performance ◽  
Heat Removal ◽  
High Heat ◽  
Metal Foams ◽  
High Heat Flux

Detailed heat transfer characteristics of particle-sintered porous media and metal foams are evaluated to specify the important structural parameters suitable for high heat removal. The porous media used in this experiment are particle-sintered porous media made of bronze and SUS316L, and metal foams made of copper and nickel. Cooling water flows into the porous medium opposite to heat flux input loaded by a plasma arcjet. The result indicates that the bronze-particle porous medium of 100μm in pore size shows the highest performance and achieves heat transfer coefficient of 0.035MW/m2K at inlet heat flux 4.6MW/m2. Compared with the heat transfer performance of copper fiber-sintered porous media, the bronze particlesintered ones give lower heat transfer coefficient. However, the stable cooling conditions that the heat transfer coefficient does not depend on the flow velocity, were confirmed even at heat flux of 4.6MW/m2 in case of the bronze particle-sintered media, while not in the case of the copper-fiber sintered media. This signifies the possibility that the bronze-particle sintered media enable much higher heat flux removal of over 10MW/m2, which could be caused by higher permeability of the particle-sintered pore structures. Porous media with high permeability provide high performance of vapor evacuation, which leads to more stable heat removal even under extremely high heat flux. On the other hand, the heat transfer coefficient of the metal foams becomes lower because of the lower capillary and fin effects caused by too high porosity and low effective thermal conductivity. It is concluded that the pore structure having high performance of vapor evacuation as well as the high capillary and high fin effects is appropriate for extremely high heat flux removal of over 10MW/m2.

The Effect of Inlet Orifice on Critical Heat Flux and Flow Boiling Heat Transfer in Single Horizontal Microtube

2013 ◽  
Author(s):  
Yanfeng Fan ◽  
Ibrahim Hassan
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Critical Heat Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Saturation Pressure ◽  
Working Fluid ◽  
Flow Boiling Heat Transfer

Flow oscillation is a crucial issue for the development of flow boiling heat transfer in the applications. Inlet orifice has been proven be an option to eliminate the oscillation. However, the effects of inlet orifice on critical heat flux and flow boiling heat transfer coefficient are lack of study. In this work, the effects of inlet restriction on critical heat flux and heat transfer coefficient in single horizontal microtube under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two smaller microtubes are assembled at the inlet of main microtube to achieve the restriction configurations of 50% and 20% area ratios. The experimental measurement is carried out at mass fluxes ranging from 160–870 kg/m2·s and heat fluxes varying from 6–170 kW/m2. Two saturation pressures, 10 and 45 kPa, are tested. The experimental results of critical heat flux and two phase heat transfer coefficient obtained in the microtube without orifice are compared with the existing correlations. The addition of an orifice does not enhance the normal critical heat flux but increases the premature critical heat flux. In aspect of heat transfer, the orifice shows improvement on heat transfer coefficient at low mass flux and high saturation pressure.

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