A surface defect detection method via fusing multi-level features

Author(s):  
Meijian Ren ◽  
Rulin Shen ◽  
Yanling Gong

Abstract Surface defect detection is very important to ensure product quality, but most of the surface defects of industrial products are characterized by low contrast, big size difference and category similarity, which brings challenges to the automatic detection of defects. To solve these problems, we propose a defect detection method based on convolutional neural network. In this method, a backbone network with semantic supervision is applied to extract the features of different levels. While a multi-level feature fusion module is proposed to fuse adjacent feature maps into high-resolution feature maps successively, which significantly improves the prediction accuracy of the network. Finally, an Encoding module is used to obtain the global context information of the high-resolution feature map, which further improves the pixel classification accuracy. Experiments show that the proposed method is superior to other methods in NEU_SEG (mIoU of 85.27) and MT (mIoU of 77.82) datasets, and has the potential of real-time detection.

2017 ◽  
Author(s):  
Xiaojun Wu ◽  
Huijiang Xiong ◽  
Zhiyang Yu ◽  
Peizhi Wen

2021 ◽  
Vol 11 (22) ◽  
pp. 10508
Author(s):  
Chaowei Tang ◽  
Xinxin Feng ◽  
Haotian Wen ◽  
Xu Zhou ◽  
Yanqing Shao ◽  
...  

Surface defect detection of an automobile wheel hub is important to the automobile industry because these defects directly affect the safety and appearance of automobiles. At present, surface defect detection networks based on convolutional neural network use many pooling layers when extracting features, reducing the spatial resolution of features and preventing the accurate detection of the boundary of defects. On the basis of DeepLab v3+, we propose a semantic segmentation network for the surface defect detection of an automobile wheel hub. To solve the gridding effect of atrous convolution, the high-resolution network (HRNet) is used as the backbone network to extract high-resolution features, and the multi-scale features extracted by the Atrous Spatial Pyramid Pooling (ASPP) of DeepLab v3+ are superimposed. On the basis of the optical flow, we decouple the body and edge features of the defects to accurately detect the boundary of defects. Furthermore, in the upsampling process, a decoder can accurately obtain detection results by fusing the body, edge, and multi-scale features. We use supervised training to optimize these features. Experimental results on four defect datasets (i.e., wheels, magnetic tiles, fabrics, and welds) show that the proposed network has better F1 score, average precision, and intersection over union than SegNet, Unet, and DeepLab v3+, proving that the proposed network is effective for different defect detection scenarios.


2018 ◽  
Vol 8 (9) ◽  
pp. 1678 ◽  
Author(s):  
Yiting Li ◽  
Haisong Huang ◽  
Qingsheng Xie ◽  
Liguo Yao ◽  
Qipeng Chen

This paper aims to achieve real-time and accurate detection of surface defects by using a deep learning method. For this purpose, the Single Shot MultiBox Detector (SSD) network was adopted as the meta structure and combined with the base convolution neural network (CNN) MobileNet into the MobileNet-SSD. Then, a detection method for surface defects was proposed based on the MobileNet-SSD. Specifically, the structure of the SSD was optimized without sacrificing its accuracy, and the network structure and parameters were adjusted to streamline the detection model. The proposed method was applied to the detection of typical defects like breaches, dents, burrs and abrasions on the sealing surface of a container in the filling line. The results show that our method can automatically detect surface defects more accurately and rapidly than lightweight network methods and traditional machine learning methods. The research results shed new light on defect detection in actual industrial scenarios.


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