CFD Investigation of Global Performance and Three Dimensional Flows in a Water-Jet Axial Flow Pump

Author(s):  
Hong Gao ◽  
Wanlai Lin ◽  
Fangming Ye

The purpose of the present study is to investigate the global performance and three dimensional flow fields in a water-jet pump. TASCflow software is employed to simulate the rotator-stator coupling flow field. A standard k-ε turbulence model combined with standard wall functions is used. In order to investigate the effect of a rear stator on flow fields, the flows in two water-jet pumps with and without a rear stator are studied. The CFD predicted global performances are in good agreement with the experimental results. Then the flow fields, such as the pressure distribution on the blade surfaces, the axial and tangential velocities distribution, especially the radial loading distribution are investigated at different flow rates. In addition, the effect of a rear stator and different spacing between the rotor and the stator on the global performance and the flow fields of the water-jet pump are also investigated.


2008 ◽  
Author(s):  
Friedrich-Karl Benra ◽  
Hans Josef Dohmen

In highly loaded axial flow pumps considerable changes of the flow behavior are known when altering the flow rate from design point operation to part load operation. The flow structure which is changing from stable operating conditions to stalled flow conditions has been investigated experimental by Kosyna and Stark. The measured results are compared to results obtained by numerical simulations in a previous paper of the authors. Time dependent three dimensional flow fields in this axial flow pump have been investigated by unsteady Reynolds averaged Navier-Stokes simulations. The time resolved flow fields are compared to the time averaged results of the measurements for the design point and also for part load operating conditions. The change in the vortex structure induced by the tip leakage flow is investigated in detail for different conditions of operation. Also the part load recirculation vortex dominating the rotor tip flow at deep stall conditions as well as the cross passage vortex is visualized by evaluating the numerical results.



Water ◽  
2020 ◽  
Vol 12 (5) ◽  
pp. 1493
Author(s):  
Weidong Cao ◽  
Wei Li

The operating range of axial flow pumps is often constrained by the onset of rotating stall. An improved method using a double inlet nozzle to stabilize the performance curve is presented in the current study; a single inlet nozzle and three kinds of double inlet nozzle with different rib gap widths at the inlet of axial flow pump impeller were designed. Three dimensional (3D) incompressible flow fields were simulated, and the distributions of turbulence kinetic energy and velocity at different flow rates located at the inlet section, as well as the pressure and streamline in the impeller, were obtained at the same time. The single inlet nozzle scheme and a double inlet nozzle scheme were studied; the experimental and numerical performance results show that although the cross section is partly blocked in the double inlet nozzle, the head and efficiency do not decline at stable operation flow rate. On small flow rate condition, the double inlet nozzle scheme effectively stabilized the head-flow performance, whereby the block induced by the backflow before the impeller was markedly improved by using a double inlet nozzle. It has also been found that the rib gap width impacts the efficiency curve of the axial flow pump.



1992 ◽  
Vol 114 (3) ◽  
pp. 675-685 ◽  
Author(s):  
A. Goto

The effect of difference in rotor tip clearance on the mean flow fields and unsteadiness and mixing across a stator blade row were investigated using hot-wire anemometry, pressure probes, flow visualization, and the ethylene tracer-gas technique on a single-stage axial flow compressor. The structure of the three-dimensional flow fields was discussed based on results of experiments using the 12-orientation single slanted hotwire technique and spectrum analysis of velocity fluctuation. High-pass filtered measurements of turbulence were also carried out in order to confirm small-scale velocity fluctuation, which is more realistically referred to as turbulence. The span-wise distribution of ethylene gas spreading, estimated by the measured small-scale velocity fluctuation at the rotor exit, agreed quite well with that which was experimentally measured. This fact suggests the significant role of turbulence, generated within the rotor, in the mixing process across the downstream stator. The value of the maximum mixing coefficient in the tip region was found to increase linearly as the tip clearance became enlarged, starting from the value at midspan.



1995 ◽  
Vol 117 (3) ◽  
pp. 485-490 ◽  
Author(s):  
W. C. Zierke ◽  
W. A. Straka ◽  
P. D. Taylor

The high Reynolds number pump (HIREP) facility at ARL Penn State has been used to perform a low-speed, large-scale experiment of the incompressible flow of water through a two-blade-row turbomachine. The objectives of this experiment were to provide a database for comparison with three-dimensional, turbulent flow computations, to evaluate engineering models, and to improve our physical understanding of many of the phenomena involved in this complex flow field. This summary paper briefly describes the experimental facility, as well as the experimental techniques—such as flow visualization, static-pressure measurements, laser Doppler velocimetry, and both slow- and fast-response pressure probes. Then, proceeding from the inlet to the exit of the pump, the paper presents highlights of experimental measurements and data analysis, giving examples of measured physical phenomena such as endwall boundary layers, separation regions, wakes, and secondary vortical structures. In conclusion, this paper provides a synopsis of a well-controlled, larger scope experiment that should prove helpful to those who wish to use the database.



2020 ◽  
Vol 34 (10) ◽  
pp. 2050094
Author(s):  
Wei Han ◽  
Yao Liu ◽  
Chengyong Gong ◽  
Youliang Su ◽  
Pengyi Guo ◽  
...  

Insufficient understanding of tip clearance on hydraulic and thrust performance is a major problem encountered in the design and application of the contra-rotating axial flow water-jet pumps. In order to investigate the effect of tip clearance on hydrodynamic and thrust characteristics of the pump, tip clearance coefficient [Formula: see text] is defined and scraping rate [Formula: see text] is introduced in this paper. Head coefficient and hydraulic efficiency are obtained with the numerical prediction and experiment as [Formula: see text], which are in good agreement with each other. With the increase of [Formula: see text], the saddle area of head coefficient slows down and the high efficiency zone narrows. Along the relative chord length of shroud of the rear rotor, the [Formula: see text] presents an opening down quadratic curve as [Formula: see text], and if [Formula: see text], it presents a “M” shape nearly. Comparing the two operating conditions of contra-rotating rotors and single rotor, the [Formula: see text] and wake effect of the rear rotor are enhanced and inhibited by the front rotor respectively for the interference between the two rotors, the thrust coefficient of the propulsion pump reaches the maximum when [Formula: see text].



1983 ◽  
Vol 105 (3) ◽  
pp. 277-283 ◽  
Author(s):  
M. Murakami ◽  
K. Minemura

Motion of air bubbles in a high-specific-speed axial-flow pump impeller was analyzed on the basis of measured streak lines of air bubbles in the impeller. The results were compared with those obtained by a numerical solution of the bubble motion equations for three dimensional flow. Governing factors of the bubble motion are the drag force due to the surrounding water and the force due to the pressure gradient. Trajectories of the bubbles deviate somewhat from the streamlines of water, and the amount of the deviation is dependent on the bubble diameter and also on specific-speeds of the pumps and flow rate of water.



Author(s):  
Yan Jin ◽  
Junxin Wu ◽  
Hongcheng Chen ◽  
Chao Liu

Diffuser vane of tubular pump is different with that of the axial flow pump, since the diffusion angle after the impeller is larger than as usual, which is an important part of bulb tubular pump system. By calculating the hydraulic loss of each part of bulb tubular pump system, it is found that the hydraulic loss of diffuser vane is in large proportion of the whole hydraulic loss. For this situation, focuses on the design parameters of diffuser vane such as diffuser vane length, unilateral edge diffusion angle, equivalent diffusion angle are necessary. In this paper, CFD method is used to simulate the turbulent flow in a bulb tubular pumping system with two different diffuser vanes. The three dimensional flow fields in the whole passage of pumping system with different diffuser vanes are obtained. The results show that all the main geometry parameters of the diffuser vane design affect the performances of tubular pumping system, it should be chosen the parameters reasonably based on the actual situation.





Scanning ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Ning Qiu ◽  
Han Zhu ◽  
Yun Long ◽  
Jinqing Zhong ◽  
Rongsheng Zhu ◽  
...  

Cavitation affects the performance of water-jet pumps. Cavitation erosion will appear on the surface of the blade under long-duration cavitation conditions. The cavitation evolution under specific working conditions was simulated and analyzed. The erosive power method based on the theory of macroscopic cavitation was used to predict cavitation erosion. The result shows that the head of the water-jet pump calculated using the DCM-SST turbulence model is 12.48 m. The simulation error of the rated head is 3.8%. The cavitation structure of tip leakage vortex was better captured. With the decrease of the net positive suction head, the position where the severe cavitation appears in the impeller domain gradually moves from the tip to the root. The erosion region obtained by the cavitation simulation based on the erosive power method is similar to the practical erosion profile in engineering. As the net positive suction head decreases, the erodible area becomes larger, and the erosion intensity increases.



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