Flutter and Forced Vibration Characteristics of a Turbo Fan Bladed Disk Rotor

Author(s):  
Madhavan Srinivasan ◽  
Sankarkumar Jeyaraman ◽  
Rajeev Jain ◽  
Sujatha Chandramohan ◽  
Sekhar AnandaRao Seshadri

Aero-elastic excitation can result in excessive blade vibration, which can cause blades to fail in high cycle fatigue (HCF). A severe aero-elastic failure can result in a complete blade separation and loss of thrust and loss of a blade can mean the loss of an aircraft. The primary aeromechanical design concerns are blade flutter and forced vibration that need to be quantified at the early part of engine tests. This paper details the experimental investigation carried out on a transonic shroudless low aspect ratio fan bladed disk that experienced subsonic/transonic stall flutter and forced vibration excitation. Experiments are performed on a full scale engine using tip timing sensors flush mounted on the fan casing to characterize the vibratory responses during flutter and forced vibration conditions during engine operation. Numerical simulations are performed using computational fluid dynamic (CFD) analysis. Blade natural frequencies and mode shapes are obtained from finite element (FE) modal analysis. The experimental data captured from engine tests are used to validate the predicted results.

Author(s):  
Adam Koscso ◽  
Guido Dhondt ◽  
E. P. Petrov

A new method has been developed for sensitivity calculations of modal characteristics of bladed disks made of anisotropic materials. The method allows the determination of the sensitivity of the natural frequencies and mode shapes of mistuned bladed disks with respect to anisotropy angles that define the crystal orientation of the monocrystalline blades using full-scale finite element models. An enhanced method is proposed to provide high accuracy for the sensitivity analysis of mode shapes. An approach has also been developed for transforming the modal sensitivities to coordinate systems used in industry for description of the blade anisotropy orientations. The capabilities of the developed methods are demonstrated on examples of a single blade and a mistuned realistic bladed disk finite element models. The modal sensitivity of mistuned bladed disks to anisotropic material orientation is thoroughly studied.


2010 ◽  
Vol 54 (01) ◽  
pp. 15-33
Author(s):  
Jong-Shyong Wu ◽  
Chin-Tzu Chen

Under the specified assumptions for the equation of motion, the closed-form solution for the natural frequencies and associated mode shapes of an immersed "Euler-Bernoulli" beam carrying an eccentric tip mass possessing rotary inertia has been reported in the existing literature. However, this is not true for the immersed "Timoshenko" beam, particularly for the case with effect of axial load considered. Furthermore, the information concerning the forced vibration analysis of the foregoing Timoshenko beam caused by wave excitations is also rare. Therefore, the first purpose of this paper is to present a technique to obtain the closed-form solution for the natural frequencies and associated mode shapes of an axial-loaded immersed "Timoshenko" beam carrying eccentric tip mass with rotary inertia by using the continuous-mass model. The second purpose is to determine the forced vibration responses of the latter resulting from excitations of regular waves by using the mode superposition method incorporated with the last closed-form solution for the natural frequencies and associated mode shapes of the beam. Because the determination of normal mode shapes of the axial-loaded immersed "Timoshenko" beam is one of the main tasks for achieving the second purpose and the existing literature concerned is scarce, the details about the derivation of orthogonality conditions are also presented. Good agreements between the results obtained from the presented technique and those obtained from the existing literature or conventional finite element method (FEM) confirm the reliability of the presented theories and the developed computer programs for this paper.


1967 ◽  
Vol 89 (4) ◽  
pp. 502-512 ◽  
Author(s):  
J. T. Wagner

The forced vibration response of subsystems with different natural frequencies and damping, attached to a foundation with finite stiffness or mass, is calculated. Analytical models include simulations of turbomachine blading on a flexible disk or on a rotor with finite mass. Coupling through the disk or rotor explains variations in resonant frequencies and amplitudes that have been observed in blade-vibration tests. Effects on damping measurements are also determined.


Author(s):  
Romuald Rzadkowski ◽  
Artur Maurin ◽  
Leszek Kubitz ◽  
Ryszard Szczepanik

During the exploitation of a commercial LP steam turbine, self-excitation occurred in the last stage of slender blades, inducing high vibration amplitudes. These problems were solved by changing the geometry of certain blades (feathering) and arranging them in a specific order (alternating mistuning). This paper presents free and forced vibrations of various mistuned steam turbine bladed discs. The natural frequencies and mode shapes of the steam turbine bladed discs were calculated using FEM models. Two different approaches to mistuning were applied: either the blade geometry or the Young’s Modulus were changed. Next, the results were compared. This showed that blade geometry mistuning gave the best results for long blades in the case of higher mistuning. The forced vibration analysis showed that the maximal blade stress location differed, depending on the kind of mistuning. The application feathering and alternating mistuning showed lower stress levels than the tip-timing measured standard mistuning pattern.


2021 ◽  
Author(s):  
Junjie Chen ◽  
Chaoping Zang ◽  
Biao Zhou ◽  
E. P. Petrov

Abstract Gas turbine engines change the rotation speed during operation in a wide range from zero to the speed corresponding to the cruise flight and the history of the rotation speed variation is individual for each flight. During the engine operation the bladed disks pass different resonances frequencies and may experience significant vibration amplitudes. The vibrations can affect the interaction conditions at friction contact interfaces, including contact stresses distribution and their contact status. As a result, the contact conditions can differ from those that are established at the initial bladed disk assembling and these conditions are dependent on the history of the vibration that a bladed disk experiences during every engine operation cycle. The variation of the contact conditions at friction contact interfaces affects modal properties and modal damping characteristics of a bladed disk, and it is important to assess the possible variation of these properties during the engine exploitation. In this paper, a transient analysis is performed to simulate blade vibration under different loading histories occurred in a flight mission. The analysis is performed for different histories of the blade vibration and a method is proposed for the analysis of modal damping in the blade root joints under the influence of different loading histories. The influence of different loading histories, friction contact parameters, the vibration excitation levels and resonating modes on modal characteristics and modal damping factors is studied, The pre-stress effects due to blade assembling are also explored.


Author(s):  
Romuald Rzadkowski ◽  
Artur Maurin

Considered here was the effect of multistage coupling on the dynamics of a rotor consisting of eight mistuned bladed discs on a solid shaft. Each bladed disc had a different number of rotor blades. Free vibrations were examined using finite element representations of rotating single blades, bladed discs, and the entire rotor. In this study the global rotating mode shapes of eight flexible mistuned bladed discs on shaft assemblies were calculated, taking into account rotational effects such as centrifugal stiffening. The thus obtained natural frequencies of the blade, shaft, bladed disc and entire shaft with discs were carefully examined to discover resonance conditions and coupling effects. This study found that mistuned systems cause far more intensive multistage coupling than tuned ones. The greater the mistuning, the more intense the multistage coupling.


Author(s):  
D. S. Whitehead ◽  
D. H. Evans

An analysis is presented to predict flutter in a wheel of turbine blades which are connected together into a number of identical groups. The natural frequencies and mode shapes of a group are assumed to be known. The unsteady aerodynamic coefficients for free-standing blades are assumed to be known from an unsteady aerodynamic program, and FINSUP is used here. The work fed into the vibration by the aerodynamic forces is then calculated. This is illustrated by two examples of low pressure steam turbine blade rows GR-1 and GR-2. On GR-1 the three modes considered are all found to be stable, but on GR-2 the lowest frequency mode shows some instability. Tying the blades together in groups is found to be stabilizing. Blade response, measured by a Blade Vibration Monitor at two different installations, is shown for a range of operating conditions. The measured responses indicate the GR-1 blade is stable whereas the GR-2 blade shows, at the lowest frequency, high response that is dependent on turbine operating conditions.


2018 ◽  
Vol 141 (2) ◽  
Author(s):  
Adam Koscso ◽  
Guido Dhondt ◽  
E. P. Petrov

A new method has been developed for sensitivity calculations of modal characteristics of bladed disks made of anisotropic materials. The method allows the determination of the sensitivity of the natural frequencies and mode shapes of mistuned bladed disks with respect to anisotropy angles that define the crystal orientation of the monocrystalline blades using full-scale finite element models. An enhanced method is proposed to provide high accuracy for the sensitivity analysis of mode shapes. An approach has also been developed for transforming the modal sensitivities to coordinate systems (CS) used in industry for description of the blade anisotropy orientations. The capabilities of the developed methods are demonstrated on examples of a single blade and a mistuned realistic bladed disk finite element models. The modal sensitivity of mistuned bladed disks to anisotropic material orientation is thoroughly studied.


Author(s):  
Pavel Polach

Motivation for introducing this paper is the topical application of the method using the rotational periodicity of the structure at calculating natural vibration characteristics of the steam turbine bladed disk with continuous binding, in this case in the form of integral shrouding and in the middle of the blade with the tie-boss connection. Part of the shroud and the part of the tie-boss are the integral parts of the blade. Blades are free at non-rotating bladed disk. Blades of the advanced design are continuously coupled in the zone of the shroud and in the tie-boss zone by the blades untwist caused by the centrifugal forces acting at turbine rotation. The method used for the calculation of natural frequencies and mode shapes of the bladed disk with the continuous binding does not enable to model the real contact properties. The contact must be modeled by the flexible connection. The stiffness of the connection in the zones of adjoining blades contact is “tuned” at turbine operational speed (i.e. at 3000 rpm) in such a way that the values of calculated natural frequencies may come as near as possible to the values of the measured natural frequencies.


Author(s):  
Alok Sinha

This paper examines the fundamental aspects of amplitude amplification due to mistuning in a bladed disk. Both pole-zero and modal approaches are used to understand the effects of changes in mode shapes and the natural frequencies on the minimum and maximum values of peak amplitudes among all blades over all excitation frequencies. The nature of variation of this peak amplitude is studied, and algorithms are discussed to determine the statistics of the peak amplitude, maximum and minimum values of the peak amplitude, and corresponding mistuning patterns.


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