Effect of Particle Morphology on Pool Boiling From Surfaces Coated With Sintered Particles

Author(s):  
Suchismita Sarangi ◽  
Justin A. Weibel ◽  
Suresh V. Garimella

Immersion cooling strategies often employ surface enhancements to improve the pool boiling heat transfer performance. Sintered particle/powder coatings with different constituent particle sizes and total layer thicknesses have been commonly used on smooth surfaces to reduce the wall superheat and increase the critical heat flux during pool boiling. However, the role of the particle morphology on pool boiling has not been explicitly investigated. Since the morphology of the particles affects the pore shape, permeability, surface roughness, effective conductivity and diffusivity of the sintered coating, it will impact the heat transfer coefficient and critical heat flux during boiling. In this study, pool boiling of FC-72 is experimentally investigated using copper surfaces coated with a layer of sintered copper particles of irregular, dendritic and spherical morphologies. In order to isolate the effect of particle morphology, particles with the same effective diameter (90–106 μm) are sintered under controlled conditions that yield the same porosity (∼60%) and coating thickness (∼6 particle diameters) for all samples tested. The effects of particle morphology on the incipient wall superheat, nucleate boiling heat transfer coefficient, and critical heat flux are analyzed. The morphology of the pore structure in the coating formed by sintering is observed with SEM images; bubble nucleation and departure characteristics affecting the heat transfer performance of the coatings are qualitatively assessed with the aid of high-speed flow visualizations to corroborate the trends observed in the boiling curves. The irregular particles are observed to show the highest heat transfer coefficient, followed by dendritic and then spherical particles. The critical heat flux is found to be independent of the particle morphology.

2019 ◽  
Vol 23 (5 Part B) ◽  
pp. 3209-3237 ◽  
Author(s):  
Asif Khan ◽  
Hafiz Ali

Nanofluids are suspensions of nanoparticles with small concentration spread in base fluids such as water, oil and ethylene glycol. Nanofluid boiling is an important research area which provides many chances to explore new frontiers but also poses great challenges. Over the last decade, various studies have been carried out on pool boiling of nanofluids for the enhancement of critical heat flux which is otherwise limited by the use of base fluids. Several efforts have been made in the literature on nanofluid boiling, however, data on the boiling heat transfer coefficient and the critical heat flux have been unpredictable. Current study is a review of the status of research work on effects of nanofluids on heat transfer coefficient and critical heat flux. An emphasis is put in a review form on the recent progresses in nanofluid heat transfer coefficient and critical heat flux of pool boiling. This study also focuses on advancements in nanofluids, their properties and various parameters affecting boiling critical heat flux and heat transfer coefficient. At the end correlations used by different researchers to find out the critical heat flux and heat transfer coefficient are listed.


Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


2013 ◽  
Vol 416-417 ◽  
pp. 1049-1055
Author(s):  
Ji Cheng Zhou ◽  
Dong Sheng Zhu ◽  
Zheng Qi Huo ◽  
Jun Li ◽  
Yan Li

The objectives of this paper are to study the pool boiling heat transfer characteristics of twisted tubes in the flooded evaporator. The twisted tubes are processed from common circular evaporating tubes with an outer diameter of 15.88mm. The outer major axis diameter, minor axis diameter, wall thickness and length of the twisted tube are 19.50mm, 11.28mm, 1.09mm, and 3310mm, respectively. The outside tube pool boiling heat transfer coefficients, tube side Reynolds numbers, the wall superheat, the saturation temperature of refrigerant and the heat flux are considered as the key parameters. The results show that pool boiling heat transfer coefficient data increase with , and , respectively, and decrease as the wall superheat increases. It can be found in the case study that the overall heat transfer coefficient of twisted tube flooded evaporator (TFE) is about 1.15 times as high as the one of common flooded evaporator (FE) with a same heat capacity. It is proved that an application of the TFE in the water-cooled screw chiller can be feasible.


Author(s):  
Yanfeng Fan ◽  
Ibrahim Hassan

Flow oscillation is a crucial issue for the development of flow boiling heat transfer in the applications. Inlet orifice has been proven be an option to eliminate the oscillation. However, the effects of inlet orifice on critical heat flux and flow boiling heat transfer coefficient are lack of study. In this work, the effects of inlet restriction on critical heat flux and heat transfer coefficient in single horizontal microtube under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two smaller microtubes are assembled at the inlet of main microtube to achieve the restriction configurations of 50% and 20% area ratios. The experimental measurement is carried out at mass fluxes ranging from 160–870 kg/m2·s and heat fluxes varying from 6–170 kW/m2. Two saturation pressures, 10 and 45 kPa, are tested. The experimental results of critical heat flux and two phase heat transfer coefficient obtained in the microtube without orifice are compared with the existing correlations. The addition of an orifice does not enhance the normal critical heat flux but increases the premature critical heat flux. In aspect of heat transfer, the orifice shows improvement on heat transfer coefficient at low mass flux and high saturation pressure.


Kerntechnik ◽  
2022 ◽  
Vol 0 (0) ◽  
Author(s):  
Zhibo Zhang ◽  
Huai-En Hsieh ◽  
Yuan Gao ◽  
Shiqi Wang ◽  
Jia Gao ◽  
...  

Abstract In this study, the pool boiling performance of oxide nanofluid was investigated, the heating surface is a 5 × 30 mm stainless steel heating surface. Three kinds of nanofluids were selected to explore their critical heat flux (CHF) and heat transfer coefficient (HTC), which were TiO2, SiO2, Al2O3. We observed that these nanofluids enhanced CHF compared to R·O water, and Al2O3 case has the most significant enhancement (up to 66.7%), furthermore, the HTC was also enhanced. The number of bubbles in nanofluid case was relatively less than that in R·O water case, but the bubbles were much larger. The heating surface was characterized and it was found that there were nano-particles deposited, and surface roughness decreased. The wettability also decreased with the increase in CHF.


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