Theoretical and Experimental Evaluation of System Energy Balance and Power Generation Efficiency for Piezocomposite Vibration Energy Harvester Under Low Intensity Excitation Condition

Author(s):  
Kazuhiko Adachi ◽  
Tatsuya Sakamoto

In the authors’ previous study, the vibration energy harvester of the piezoelectric bimorph cantilever type was proposed for vibration condition monitoring applications of industrial rotating machinery. According to an ISO standard, vibration level of newly commissioned class I rotating machinery is under 0.71mm/sec rms in all frequency range. Authors assumed that the typical casing or pedestal vibration amplitude of the rotating machinery was 0.71 mm/sec rms and this low intensity excitation condition was the input for experimental evaluation of the voltage generation performance of the piezocomposit vibration energy harvester. The vibration energy harvester consists of the surface bonded two Macro-Fiber Composites (MFCs). In this study, energy transfer efficiency was derived from the system energy balance during the natural period of the proposed vibration energy harvester. Energy balance equations were successfully obtained from the governing equations of the piezoelectrically coupled electromechanical system. The maximum AC power through 114.3 Kilo-Ohm resistor which includes instrument internal resistances experimentally obtained 242.07 microwatt when subjected to vibration source input magnitude of 0.71 mm/s rms at the resonant frequency of the harvester (29.42 Hz). The impedance matching between MFCs and the electrical resistive load was effective for maximizing AC power transfer of the vibration energy harvester. Estimated energy transfer from mechanical system to electrical system shows the agreement with the experimentally evaluated generating power during the natural period of the vibration energy harvester with about 3% difference. Estimated energy transfer efficiency was about 30% for different excitation magnitudes: 0.71, 0.568 and 0.355 mm/sec rms.

Author(s):  
Kazuhiko Adachi ◽  
Tatsuya Sakamoto

In this study, we have developed a sensor prototype for vibration acceleration monitoring driven by the authors’ proposed vibration energy harvester. It uses a commercial LTC3588 energy harvesting chip with capacitors and the piezo-bimorph cantilever-type energy harvester consists of the surface bonded two Macro-Fiber Composites. The power consumption of the acceleration sensor was typically 1mW, and the driving current was typically 400 microamperes. For vibration condition monitoring applications of industrial rotating machinery, we assumed that the typical casing or pedestal vibration amplitude of the rotating machinery was 0.71 mm/sec rms according to ISO standard. This low intensity excitation condition was the input for experimental evaluation of the developed sensor prototype. The sensor prototype was able to measure the vibration acceleration of approximately 17 seconds under the vibration input of 0.013G (RMS) at approximately 56Hz every two minutes. Approximately 12% of the input of vibration energy was used for driving the acceleration sensor. Therefore, estimated overall energy transfer efficiency was about 12%. The experimental results indicate the feasibility of the sensor prototype driven by piezocomposite vibration energy harvester.


Mechanika ◽  
2019 ◽  
Vol 25 (3) ◽  
pp. 219-224 ◽  
Author(s):  
Arūnas Kleiva ◽  
Rolanas Daukševičius

The reported work experimentally investigates a method of more effective contactless mechanical frequency up-conversion that is based on multi-magnet plucking of a piezoelectric vibration energy harvester. Several moving excitation magnets are used to produce a periodic impulse train, which during a single plucking event consecutively deflects and then releases the cantilevered transducer to freely oscillate, thereby enabling enhanced micro-power generation performance. It was established that the proposed method is effective if a couple conditions are met. First, the transducer must be impulsively excited to produce resonant transient responses, which occurs when the ramping time of the magnetic impulse is close to the transducer rise time (defined as a quarter of the natural period). Second, the gap between the moving excitation magnets must be tuned to ensure that the impulse train period is as close to the natural period as possible. Measurements indicate that, in comparison to the conventional single-magnet plucking case, the consecutive excitation with three moving magnets leads to nearly six-fold (seven-fold) increase in average power output and total generated energy during the in-plane (out-of-plane) plucking regime.


Author(s):  
Kazuhiko Adachi ◽  
Tohru Tanaka

Rotating machinery is widely used in the industrial plant, for example, power plant, chemical plant, mass-production plant and so on. In order to ensure safety operation of the rotating machinery, vibration condition monitoring of the machinery can play a crucial role. In this study, the cantilever type of vibration energy harvester is designed for vibration condition monitoring applications of rotating machinery. The mechanical resonant frequency of piezoelectric bimorph cantilever will be tuned to the rotating speed of the machinery. Recently, new d31 type Macro-Fiber Composite (MFC) can be commercially available. Due to the d31 configuration, electrical impedance of new MFC is much smaller than that of previous d33 type MFC. This study experimentally compares the ability two types of MFC, d31 and d33 configurations, to generate electrical energy when subjected to mechanical vibration.


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