scholarly journals Experimental Analysis on the Effectiveness of Kinematic Error Compensation Methods for Serial Industrial Robots

2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Ying Zhang ◽  
Guifang Qiao ◽  
Guangming Song ◽  
Aiguo Song ◽  
Xiulan Wen
Keyword(s):  
Error Compensation ◽  
Kinematic Model ◽  
Compensation Method ◽  
Industrial Robots ◽  
Identification Accuracy ◽  
Kinematic Error ◽  
Robot Calibration ◽  
Experiment Platform ◽  
Compensation Methods ◽  
Serial Robot

Based on the established serial 6-DOF robot calibration experiment platform, this paper aims to analyze and compare the effects of four error compensation methods, which are pseudotarget iteration-based error compensation method with three different forms and the Newton–Raphson-based error compensation method. Firstly, the pose error model of the serial robot is established based on the M-DH model in this paper. The calibration results show that the accuracy of the Staubli TX60 robot has been greatly improved. The average comprehensive position accuracy is increased by 88.7%, and the average comprehensive attitude accuracy is increased by 56.6%. Secondly, the principles of the four error compensation methods are discussed, and the effectiveness of the four error compensation methods are compared through experiments. The results show that the four error compensation methods can achieve error compensation well. The compensation accuracy is consistent with the identification accuracy of the kinematic model. The pseudotarget iteration with differential form has the best performance by the comprehensive consideration of accuracy and computational efficiency. Error compensation determines whether the accuracy of the identified model can be achieved. This paper presents a systematic experimental validation research on the effectiveness of four error compensation methods, which provides a reliable reference for the kinematic error compensation of industrial robots.

scholarly journals A Non-Delay Error Compensation Method for Dual-Driving Gantry-Type Machine Tool

Processes ◽  
2020 ◽  
Vol 8 (7) ◽  
pp. 748
Author(s):  
Qi Liu ◽  
Hong Lu ◽  
Xinbao Zhang ◽  
Yu Qiao ◽  
Qian Cheng ◽  
...  
Keyword(s):  
Machine Tool ◽  
Error Compensation ◽  
Prediction Method ◽  
Compensation Method ◽  
Industrial Robots ◽  
Numerical Control ◽  
Heavy Duty ◽  
Positioning Errors ◽  
Compensation Methods ◽  
Type Machine

The drive at the center of gravity (DCG) principle has been adopted in computer numerical control (CNC) machines and industrial robots that require heavy-duty and quick feeds. Using this principle requires accurate corrections of positioning errors. Conventional error compensation methods may cause vibrations and unstable control performances due to the delay between compensation and motor motion. This paper proposes a new method to reduce the positioning errors of the dual-driving gantry-type machine tool (DDGTMT), namely, a typical DCG-principle-based machine tool. An error prediction method is proposed to characterize errors online. An algorithm is proposed to quickly and accurately compensate the errors of the DDGTMT. Experiment results verify that the non-delay error compensation method proposed in this paper can effectively improve the accuracy of the DDGTMT.

Optimization of the Robot Calibration Process

1992 ◽  
Author(s):  
G. Zak ◽  
R. G. Fenton ◽  
B. Benhabib
Keyword(s):  
Optimization Problem ◽  
Kinematic Model ◽  
Optimization Procedure ◽  
Calibration Procedure ◽  
Residual Error ◽  
Industrial Robots ◽  
Multiple Objective Optimization ◽  
Robot Calibration ◽  
Calibration Process ◽  
The Cost

Abstract Most industrial robots cannot be off-line programmed to carry out a task accurately, unless their kinematic model is suitably corrected through a calibration procedure. However, proper calibration is an expensive and time-consuming procedure due to the highly accurate measurement equipment required and due to the significant amount of data that must be collected. To improve the efficiency of robot calibration, an optimization procedure is proposed in this paper. The objective of minimizing the cost of the calibration is combined with the objective of minimizing the residual error after calibration in one multiple-objective optimization. Prediction of the residual error for a given calibration process presents the main difficulty for implementing the optimization. It is proposed that the residual error is expressed as a polynomial function. This function is obtained as a result of fitting a response surface to either experimental or simulated sample estimates of the residual error. The optimization problem is then solved by identifying a reduced set of possible solutions, thus greatly simplifying the decision maker’s choice of an effective calibration procedure. An application example of this method is also included.

Determination of the Optimum Cost-Residual Error Trade-off in Robot Calibration

1994 ◽  
Vol 116 (1) ◽  
pp. 28-35 ◽  
Author(s):  
G. Zak ◽  
R. G. Fenton ◽  
B. Benhabib
Keyword(s):  
Kinematic Model ◽  
Optimization Procedure ◽  
Calibration Procedure ◽  
Residual Error ◽  
Industrial Robots ◽  
Multiple Objective Optimization ◽  
Robot Calibration ◽  
Optimum Cost ◽  
The Cost

Most industrial robots cannot be off-line programmed to carry out a task accurately, unless their kinematic model is suitably corrected through a calibration procedure. However, proper calibration is an expensive and time-consuming procedure due to the highly accurate measurement equipment required and due to the significant amount of data that must be collected. To improve the efficiency of robot calibration, an optimization procedure is proposed in this paper. The objective of minimizing the cost of the calibration is combined with the objective of minimizing the residual error after calibration in one multiple-objective optimization. Prediction of the residual error for a given calibration process presents the main difficulty for implementing the optimization. It is proposed that the residual error is expressed as a polynomial function. This function is obtained as a result of fitting a response surface to either experimental or simulated sample estimates of the residual error. The optimization problem is then solved by identifying a reduced set of possible solutions, thus greatly simplifying the decision maker’s choice of an effective calibration procedure. An application example of this method is also included.

Study of Neural-Kinematics Architectures for Model-Less Calibration of Industrial Robots

2021 ◽  
Vol 33 (1) ◽  
pp. 158-171
Author(s):  
Monica Tiboni ◽  
◽  
Giovanni Legnani ◽  
Nicola Pellegrini
Keyword(s):  
Degrees Of Freedom ◽  
Industrial Robot ◽  
Kinematic Model ◽  
Back Propagation ◽  
Simulated Data ◽  
Industrial Robots ◽  
Robot Calibration ◽  
Feed Forward Neural Network ◽  
Comparative Performance ◽  
Order Of Magnitude

Modeless industrial robot calibration plays an important role in the increasing employment of robots in industry. This approach allows to develop a procedure able to compensate the pose errors without complex parametric model. The paper presents a study aimed at comparing neural-kinematic (N-K) architectures for a modeless non-parametric robotic calibration. A multilayer perceptron feed-forward neural network, trained in a supervised manner with the back-propagation learning technique, is coupled in different modes with the ideal kinematic model of the robot. A comparative performance analysis of different neural-kinematic architectures was executed on a two degrees of freedom SCARA manipulator, for direct and inverse kinematics. Afterward the optimal schemes have been identified and further tested on a three degrees of freedom full SCARA robot and on a Stewart platform. The analysis on simulated data shows that the accuracy of the robot pose can be improved by an order of magnitude after compensation.

The Study of Compensation Method to Numerically-Controlled Machine Tool Geometrical Error

2014 ◽  
Vol 670-671 ◽  
pp. 1403-1405
Author(s):  
Lian Bing Wang
Keyword(s):  
Machine Tool ◽  
Error Compensation ◽  
Geometric Error ◽  
Compensation Method ◽  
System Error ◽  
Nc Machine Tool ◽  
Geometrical Error ◽  
Compensation Methods ◽  
Nc Machine ◽  
Software Upgrade

In this paper, the cause of nc machine tool geometric error made a more detailed analysis, the system error compensation methods are summarized, and on this basis this paper expounds the applications of all kinds of error compensation method, in order to further realize the accuracy of machine tool software upgrade to lay the foundation.

scholarly journals A Methodology for Industrial Robot Calibration Based on Measurement Sub-Regions

2021 ◽  
Author(s):  
Juan Sebastian Toquica ◽  
José Maurı́cio Motta
Keyword(s):  
Industrial Robot ◽  
Low Cost ◽  
Kinematic Model ◽  
Measurement Data ◽  
Industrial Applications ◽  
Industrial Robots ◽  
Robot Calibration ◽  
High Precision Measurement ◽  
Measurement Systems ◽  
Robot Accuracy

Abstract This paper proposes a methodology for calibration of industrial robots that uses a concept of measurement sub-regions, allowing low-cost solutions and easy implementation to meet the robot accuracy requirements in industrial applications. The solutions to increasing the accuracy of robots today have high-cost implementation, making calibration throughout the workplace in industry a difficult and unlikely task. Thus, reducing the time spent and the measured workspace volume of the robot end-effector are the main benefits of the implementation of the sub-region concept, ensuring sufficient flexibility in the measurement step of robot calibration procedures. The main contribution of this article is the proposal and discussion of a methodology to calibrate robots using several small measurement sub-regions and gathering the measurement data in a way equivalent to the measurements made in large volume regions, making feasible the use of high-precision measurement systems but limited to small volumes, such as vision-based measurement systems. The robot calibration procedures were simulated according to the literature, such that results from simulation are free from errors due to experimental setups as to isolate the benefits of the measurement proposal methodology. In addition, a method to validate the analytical off-line kinematic model of industrial robots is proposed using the nominal model of the robot supplier incorporated into its controller.

scholarly journals Accurate Adaptive Compensation Method for Mechanical Structure Error of the Blade Measuring System

2018 ◽  
Vol 2018 ◽  
pp. 1-10
Author(s):  
Wei Shao ◽  
Peng Peng ◽  
Awei Zhou ◽  
Quanquan Zhu ◽  
Di Zhao
Keyword(s):  
Neural Network ◽  
Bp Neural Network ◽  
Error Compensation ◽  
Laser Interferometer ◽  
Compensation Method ◽  
Measuring System ◽  
Adaptive Compensation ◽  
Mechanical Structure ◽  
Compensation Methods ◽  
Theoretical Significance

In view of the high precision requirement for mechanical structure of aeronautical blade measuring system, this paper proposes a laser interferometer to measure the error of the spatial nodes of the measuring system based on a comprehensive analysis of domestic and foreign error compensation methods for the measuring system. The optimized algorithm backpropagation (BP) neural network (OA-BPNN) compensation method is utilized to adaptively compensate for the systematic error of the mechanical system. Compared with the traditional polynomial fitting and genetic algorithm BP neural network (GA-BPNN) algorithm, the results show that the OA-BPNN algorithm is characterized by the best adaptability, precision, and efficiency for the adaptive error compensation. The spatial errors in the XYZ directions are reduced from 10.9, 60.1, and 84.2 μm to 1.3, 4.0, and 2.4 μm, respectively. The method is of great theoretical significance and practical value.

An improved kinematic model for serial robot calibration based on local POE formula using position measurement

2018 ◽  
Vol 45 (5) ◽  
pp. 573-584 ◽  
Author(s):  
Hua Liu ◽  
Weidong Zhu ◽  
Huiyue Dong ◽  
Yinglin Ke
Keyword(s):  
Kinematic Model ◽  
Calibration Model ◽  
Drilling Machine ◽  
Kinematic Calibration ◽  
Position Measurement ◽  
Robot Calibration ◽  
Positioning Accuracy ◽  
Content Type ◽  
Proposed Model ◽  
Serial Robot

Purpose This paper aims to propose a calibration model for kinematic parameters identification of serial robot to improve its positioning accuracy, which only requires position measurement of the end-effector. Design/methodology/approach The proposed model is established based on local frame representation of the product of exponentials (local POE) formula, which integrates all kinematic errors into the twist coordinates errors; then they are identified with the tool frame’ position deviations simultaneously by an iterative least squares algorithm. Findings To verify the effectiveness of the proposed method, extensive simulations and calibration experiments have been conducted on a 4DOF SCARA robot and a 5DOF drilling machine, respectively. The results indicate that the proposed model outperforms the existing model in convergence, accuracy, robustness and efficiency; fewer measurements are needed to gain an acceptable identification result. Practical implications This calibration method has been applied to a variable-radius circumferential drilling machine. The machine’s positioning accuracy can be significantly improved from 11.153 initially to 0.301 mm, which is well in the tolerance (±0.5 mm) for fastener hole drilling in aircraft assembly. Originality/value An accurate and efficient kinematic calibration model has been proposed, which satisfies the completeness, continuity and minimality requirements. Due to generality, this model can be widely used for serial robot kinematic calibration with any combination of revolute and prismatic joints.

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