Construction of a deep sparse filtering network for rotating machinery fault diagnosis

Author(s):  
Chun Cheng ◽  
Wei Zou ◽  
Weiping Wang ◽  
Michael Pecht

Deep neural networks (DNNs) have shown potential in intelligent fault diagnosis of rotating machinery. However, traditional DNNs such as the back-propagation neural network are highly sensitive to the initial weights and easily fall into the local optimum, which restricts the feature learning capability and diagnostic performance. To overcome the above problems, a deep sparse filtering network (DSFN) constructed by stacked sparse filtering is developed in this paper and applied to fault diagnosis. The developed DSFN is pre-trained by sparse filtering in an unsupervised way. The back-propagation algorithm is employed to optimize the DSFN after pre-training. Then, the DSFN-based intelligent fault diagnosis method is validated using two experiments. The results show that pre-training with sparse filtering and fine-tuning can help the DSFN search for the optimal network parameters, and the DSFN can learn discriminative features adaptively from rotating machinery datasets. Compared with classical methods, the developed diagnostic method can diagnose rotating machinery faults with higher accuracy using fewer training samples.

2021 ◽  
pp. 095745652110557
Author(s):  
Lifeng Chan ◽  
Chun Cheng

Detecting the mechanical faults of rotating machinery in time plays a key role in avoiding accidents. With the coming of the big data era, intelligent fault diagnosis methods based on machine learning models have become promising tools. To improve the feature learning ability, an unsupervised sparse feature learning method called variant sparse filtering is developed. Then, a fault diagnosis method combining variant sparse filtering with a back-propagation algorithm is presented. The involvement of the back-propagation algorithm can further optimize the weight matrix of variant sparse filtering using label data. At last, the developed diagnosis method is validated by rolling bearing and planetary gearbox experiments. The experiment results indicate that the developed method can achieve high accuracy and good stability in rotating machinery fault diagnosis.


2018 ◽  
Vol 20 (8) ◽  
pp. 2839-2854 ◽  
Author(s):  
Weiwei Qian ◽  
Shunming Li ◽  
Jinrui Wang ◽  
Zenghui An ◽  
Xingxing Jiang

Sensors ◽  
2019 ◽  
Vol 19 (7) ◽  
pp. 1693 ◽  
Author(s):  
Gong ◽  
Chen ◽  
Zhang ◽  
Zhang ◽  
Wang ◽  
...  

Intelligent fault diagnosis methods based on deep learning becomes a research hotspot in the fault diagnosis field. Automatically and accurately identifying the incipient micro-fault of rotating machinery, especially for fault orientations and severity degree, is still a major challenge in the field of intelligent fault diagnosis. The traditional fault diagnosis methods rely on the manual feature extraction of engineers with prior knowledge. To effectively identify an incipient fault in rotating machinery, this paper proposes a novel method, namely improved the convolutional neural network-support vector machine (CNN-SVM) method. This method improves the traditional convolutional neural network (CNN) model structure by introducing the global average pooling technology and SVM. Firstly, the temporal and spatial multichannel raw data from multiple sensors is directly input into the improved CNN-Softmax model for the training of the CNN model. Secondly, the improved CNN are used for extracting representative features from the raw fault data. Finally, the extracted sparse representative feature vectors are input into SVM for fault classification. The proposed method is applied to the diagnosis multichannel vibration signal monitoring data of a rolling bearing. The results confirm that the proposed method is more effective than other existing intelligence diagnosis methods including SVM, K-nearest neighbor, back-propagation neural network, deep BP neural network, and traditional CNN.


2019 ◽  
Vol 95 ◽  
pp. 04008
Author(s):  
Gao Kun ◽  
Wang Aimin ◽  
Ge Yan

Intelligent diagnosis is the main trend of modern fault diagnosis technology. The emergence of artificial neural network technology provides a new way for this kind of intellectualization. Aiming at the problem of microwave module fault diagnosis, an intelligent fault diagnosis method based on BP(Back Propagation) neural network is proposed in this paper. In this paper, the process of determining the neural network model and the operation flow of BP algorithm are introduced, and the network is trained with training samples. By applying the neural network model to an AQ module for testing, the feasibility, accuracy and efficiency of the fault diagnosis of the microwave module are verified, which provides a new method for intelligent fault diagnosis of this kind of microwave module.


2012 ◽  
Vol 214 ◽  
pp. 740-744
Author(s):  
Zhi Jian Yuan ◽  
Hao Deng ◽  
Wen Jun Liu

Presently, dissolved gas content analysis and fault diagnosis are the important segments of power transformer. As to the problem of the back propagation algorithm of neural network commonly used lies in the optimization procedure getting easily stacked into the minimal value locally and strict requirement on the initial value, a fault diagnostic method is presented, based on the membrane computing optimizing back propagation neural network. Throughout the process, compromise is satisfactorily reached among the network complexity, the convergence and the generalization ability. The results of diagnosis test show that the algorithm proposed has high classification accuracy, which proves its robustness and effectiveness.


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