Increasing flexibility of self-piercing riveting by reducing tool–geometry combinations using cluster analysis in the application of multi-material design

2022 ◽  
pp. 146442072110709
Author(s):  
Fabian Kappe ◽  
Luca Schadow ◽  
Mathias Bobbert ◽  
Gerson Meschut
Keyword(s):  
Bearing Capacity ◽  
Dissimilar Materials ◽  
Material Design ◽  
Tool Geometry ◽  
Load Bearing Capacity ◽  
Load Bearing ◽  
Joint Formation ◽  
Material Thickness ◽  
Riveting Process ◽  
Joint Load

A frequently used mechanical joining process that enables the joining of dissimilar materials is self-piercing riveting. Nevertheless, the increasing number of materials as well as material–thickness combinations leads to the need for a large number of rivet–die combinations as the rigid tool systems are not able to react to changing boundary conditions. Therefore, tool changes or system conversions are needed, resulting in longer process times and inflexibility of the joining processes. In this investigation, the flexibility of the self-piercing riveting process by reducing the required tool–geometry combinations is examined. For this purpose, various joints consisting of similar as well as dissimilar materials with different material thickness are sampled and analysed. Subsequently, a cluster algorithm is used to reduce the number of rivet–die combinations required. Finally, the effect of the changed tool geometries on both the joint formation and the joint load-bearing capacity is investigated. The investigation showed that a reduction by 55% of the required rivet–die combinations was possible. In particular, the rivet length influences the joint formation and the joint load-bearing capacity. An exclusive change of the die (e.g. die depth or die diameter) did not show a significant influence on these parameters.

Influence of Tool Wear on the Load-Bearing Capacity of Shear-Clinched Joints

2020 ◽  
Vol 404 ◽  
pp. 3-10
Author(s):  
Sebastian Wiesenmayer ◽  
Marion Merklein
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Bearing Capacity ◽  
Joint Strength ◽  
Tensile Load ◽  
Dissimilar Materials ◽  
High Strength ◽  
Load Bearing Capacity ◽  
Load Bearing ◽  
Comparable Level

Shear-clinching allows the joining by forming of dissimilar materials with high differences between their mechanical properties without additional fasteners. Since the lower joining partner is indirectly shear cut during the process, even ultra-high strength materials can be joined. However, the cutting of the high-strength materials as well as the extrusion of the upper joining partner leads to high process forces and therefore to high tool loads. This applies in particular for the die, which is highly stressed during the cutting phase and therefore plastically deformed. Within the scope of this work, the influence of the occurring wear on the formation of the joint and its load-bearing capacity is analyzed for a scope of 500 strokes. For this purpose, press hardened 22MnB5 is used as lower joining partner. Its high strength leads to the plastic deformation of the cutting edge, which increases within the first 200 strokes. Afterwards only minor changes occur. Yet, no effect of the occurring wear on the joint formation and the joint strength, which was tested under shear and tensile load, could be determined. Functioning joints could still be produced for more than 500 strokes as the load-bearing capacity remained on a comparable level.

Increased load bearing capacity of mechanically joined FRP/metal joints using a pin structured auxiliary joining element

2020 ◽  
Vol 62 (1) ◽  
pp. 55-60
Author(s):  
Per Heyser ◽  
Vadim Sartisson ◽  
Gerson Meschut ◽  
Marcel Droß ◽  
Klaus Dröder
Keyword(s):  
Bearing Capacity ◽  
Load Bearing Capacity ◽  
Load Bearing

Load-Bearing Capacity of Direct Inlay-Retained Fibre-reinforced Composite Fixed Partial Dentures with Different Cross-Sectional Pontic Design

2017 ◽  
Vol 68 (1) ◽  
pp. 94-100
Author(s):  
Oana Tanculescu ◽  
Adrian Doloca ◽  
Raluca Maria Vieriu ◽  
Florentina Mocanu ◽  
Gabriela Ifteni ◽  
...  
Keyword(s):  
Bearing Capacity ◽  
Fracture Pattern ◽  
Load Bearing Capacity ◽  
Cross Sectional ◽  
Load Bearing ◽  
Reinforced Composite ◽  
Polyethylene Fibre

The load-bearing capacity and fracture pattern of direct inlay-retained FRC FDPs with two different cross-sectional designs of the ponticwere tested. The aim of the study was to evaluate a new fibre disposition. Two types of composites, Filtek Bulk Fill Posterior Restorative and Filtek Z250 (3M/ESPE, St. Paul, MN, USA), and one braided polyethylene fibre, Construct (Kerr, USA) were used. The results of the study suggested that the new tested disposition of the fibres prevented in some extend the delamination of the composite on buccal and facial sides of the pontic and increased the load-bearing capacity of the bridges.

scholarly journals The energy absorption behavior of novel composite sandwich structures reinforced with trapezoidal latticed webs

2021 ◽  
Vol 60 (1) ◽  
pp. 503-518
Author(s):  
Juan Han ◽  
Lu Zhu ◽  
Hai Fang ◽  
Jian Wang ◽  
Peng Wu
Keyword(s):  
Bearing Capacity ◽  
Energy Absorption ◽  
Sandwich Structure ◽  
Ultimate Load ◽  
Sandwich Structures ◽  
Elastic Displacement ◽  
Load Bearing Capacity ◽  
Load Bearing ◽  
Composite Sandwich ◽  
Composite Sandwich Structures

Abstract This article proposed an innovative composite sandwich structure reinforced with trapezoidal latticed webs with angles of 45°, 60° and 75°. Four specimens were conducted according to quasi-static compression methods to investigate the compressive behavior of the novel composite structures. The experimental results indicated that the specimen with 45° trapezoidal latticed webs showed the most excellent energy absorption ability, which was about 2.5 times of the structures with vertical latticed webs. Compared to the traditional composite sandwich structure, the elastic displacement and ultimate load-bearing capacity of the specimen with 45° trapezoidal latticed webs were increased by 624.1 and 439.8%, respectively. Numerical analysis of the composite sandwich structures was carried out by using a nonlinear explicit finite element (FE) software ANSYS/LS-DYNA. The influence of the thickness of face sheets, lattice webs and foam density on the elastic ultimate load-bearing capacity, the elastic displacement and initial stiffness was analyzed. This innovative composite bumper device for bridge pier protection against ship collision was simulated to verify its performance. The results showed that the peak impact force of the composite anti-collision device with 45° trapezoidal latticed webs would be reduced by 17.3%, and the time duration will be prolonged by about 31.1%.

scholarly journals Constructing a biomimetic robust bi-layered hydrophilic lubrication coating on surface of silicone elastomer

Friction ◽  
2021 ◽  
Author(s):  
Luyao Gao ◽  
Xiaoduo Zhao ◽  
Shuanhong Ma ◽  
Zhengfeng Ma ◽  
Meirong Cai ◽  
...  
Keyword(s):  
Bearing Capacity ◽  
Composite Layer ◽  
High Load ◽  
Silicone Elastomer ◽  
Aqueous Lubrication ◽  
Low Friction ◽  
Load Bearing Capacity ◽  
Load Bearing ◽  
Lubrication Performance ◽  
Wide Range

AbstractSilicone elastomers-based materials have been extensively involved in the field of biomedical devices, while their use is extremely restricted due to the poor surface lubricity and inherent hydrophobicity. This paper describes a novel strategy for generating a robust layered soft matter lubrication coating on the surface of the polydimethylsiloxane (PDMS) silicone elastomer, by entangling thick polyzwitterionic polyelectrolyte brush of poly (sulfobetaine methacrylate) (PSBMA) into the sub-surface of the initiator-embedded stiff hydrogel coating layer of P(AAm-co-AA-co-HEMA-Br)/Fe, to achieve a unified low friction and high load-bearing properties. Meanwhile, the stiff hydrogel layer with controllable thickness is covalently anchored on the surface of PDMS by adding iron powder to provide catalytic sites through surface catalytically initiated radical polymerization (SCIRP) method and provides high load-bearing capacity, while the topmost brush/hydrogel composite layer is highly effective for aqueous lubrication. Their synergy effects are capable of attaining low friction coefficient (COFs) under wide range of loaded condition in water environment with steel ball as sliding pair. Furthermore, the influence of mechanical modulus of the stiff hydrogel layer on the lubrication performance of layered coating is investigated, for which the COF is the lowest only when the modulus of the stiff hydrogel layer well matches the PDMS substrate. Surprisingly, the COF of the modified PDMS could remain low friction (COF < 0.05) stably after encountering 50,000 sliding cycles under 10 N load. Finally, the surface wear characterizations prove the robustness of the layered lubricating coating. This work provides a new route for engineering lubricious silicon elastomer with low friction, high load-bearing capacity, and considerable durability.

scholarly journals A Modified Pressure–Sinkage Model for Studying the Effect of a Hard Layer in Sandy Loam Soil

2021 ◽  
Vol 11 (12) ◽  
pp. 5499
Author(s):  
Nihal D. Salman ◽  
György Pillinger ◽  
Muammel M. Hanon ◽  
Péter Kiss
Keyword(s):  
Bearing Capacity ◽  
Sandy Loam ◽  
Sandy Loam Soil ◽  
High Fidelity ◽  
Load Bearing Capacity ◽  
Soil Thickness ◽  
Load Bearing ◽  
Hard Layer ◽  
Loam Soil ◽  
New Perspective

The applicability of the typical pressure–sinkage models used to characterize the soil’s bearing properties is limited to homogeneous soils (infinite thickness) that have no hard layer. At a given depth, a hard layer can have a considerable impact on the soil’s load-bearing capacity. It is thus necessary to alter the pressure–sinkage equation by taking this condition into account when assessing the load-bearing capacity. The present paper aims to determine a simple, high-fidelity model, in terms of soil characterization, that can account for the hard layer affection. To assess hard layer affection in this paper, a plate sinkage test (bevameter) was conducted on sandy loam soil. To this end, the soil was prepared by considering three bulk densities and two soil thickness levels at 7–9% moisture content levels. According to the results, this paper put forth a new perspective and related equations for characterizing bearing performance. The sinkage modulus (k) is an intrinsic soil parameter that has a determined unit of N/cm2 and is significant for managing the bearing performance. The results showed that the new modulus sinkage model incorporates the main factor of the rigid layer effect involving high fidelity that the conventional models have failed to account for.

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