scholarly journals Numerical prediction of the ignition probability of a lean spray burner

Author(s):  
Lorenzo Palanti ◽  
Antonio Andreini ◽  
Bruno Facchini

The optimization of the igniter position is a critical issue in modern aviation gas turbines since it can help to minimize the amount of energy required for ignition and to guarantee a fast relight in case of flameout. From a numerical perspective, several spark discharges should be simulated for each spark position, to account for different realizations due to time-dependent turbulent motions. Unfortunately, standard simulations are impractical to use for this purpose, due to the need of carrying out several unsteady simulations, leading to a huge associated computational effort. This is why low-order models have been developed, providing an affordable estimation of the local ignition probability, by sacrificing the accuracy and the physical consistency of the prediction. In the present work, a previously developed low-order design model has been implemented in ANSYS Fluent 2019R1® and used to investigate the ignition performance of a single-sector, confined spray flame, where data from laser ignition experiments are available. A non-reactive Large Eddy Simulation, which is validated against experimental data, provides the base flow needed to feed the model. If the tuning parameters of the ignition model are well calibrated, it provides quite good results. In the test case here investigated, it is shown that ignition is possible in the outer recirculation zone and very unlikely elsewhere. Later, a discussion about the effect of the most relevant tuning parameters is carried out. It is shown that the model mostly succeed to identify the area of possible ignition, even if the lack of calibration could lead to a poorer agreement with the experimental data.

Author(s):  
Mauro Carnevale ◽  
Feng Wang ◽  
Luca di Mare

The main role of the intake is to provide a sufficient mass flow to the engine face and a sufficient flow homogeneity to the fan. Intake-fan interaction off design represents a critical issue in the design process because intake lines are set very early during the aircraft optimization. The offdesign operation of an aero-engine, strictly related to the intake flow field, can be mainly related to two different conditions. When the plane is in near ground position, vorticity can be ingested by the fan due to crosswind incidence. During the flight, distortions occur due to incidence. In these conditions, the windward lip is subjected to high acceleration followed by strong adverse pressure gradients, high streamline curvature, and cohabitation of incompressible and transonic flow around the lip. All these features increase the risk of lip stall in flight at incidence or in crosswind near ground operation and increase the level of forcing seen by the fan blades because of the interaction with nonuniform flow from the intake. This work deals with the study of two sources of distortions: ground vortex ingestion and flight at high incidence conditions. A test case representative of a current installation clearance from the ground has been investigated and the experimental data available in open literature validated the computational fluid dynamics (CFD) calculations. An intake, representative of a realistic civil aero-engine configuration flying at high incidence, has been investigated in powered and aspirated configurations. Distortion distributions have been characterized in terms of total loss distributions in space and in time. The beneficial effect of the presence of fan in terms of distortion control has been demonstrated. The mutual effect between fan and incoming distortion from the intake has been assessed in terms of modal force and distortion control. CFD has been validated by means of comparisons between numerical results and experimental data which have been provided. Waves predicted by CFD have been compared with an actuator disk approach prediction. The linear behavior of the lower disturbance frequency coming from distortion and the waves reflected by the fan has been demonstrated.


Author(s):  
Mauro Carnevale ◽  
Feng Wang ◽  
Luca di Mare

The main role of the intake is to provide a sufficient mass flow to the engine face and sufficient flow homogeneity to the fan. Intake-fan interaction off design represents a critical issue in the design process because intake lines are set very early during the aircraft optimization. The off-design operation of an aero-engine, strictly related to the intake flow field, can be mainly related to two different conditions. When the plane is in near ground position, vorticity can be ingested by the fan due to crosswind incidence. During the flight, distortions occur due to incidence. In these conditions, the windward lip is subjected to high acceleration followed by strong adverse pressure gradients, high streamline curvature and cohabitation of incompressible and transonic flow around the lip. All these features increase the risk of lip stall in flight at incidence or in crosswind near ground operation and increase the level of forcing seen by the fan blades because of the interaction with non-uniform flow from the intake. This work deals with the study of two sources of distortions: ground vortex ingestion and flight at high incidence conditions. A test case representative of a current installation clearance from the ground has been investigated and the experimental data available in open literature validated the CFD approach. An intake, representative of a realistic civil aeroengine configuration flying at high incidence, has been investigated in powered and aspirated configurations. Distortion distributions have been characterized in terms of total loss distributions in space and in time. The beneficial effect of the presence of the fan in terms of distortion control has been demonstrated. The mutual effect between fan and incoming distortion from the intake has been assessed in terms of modal force and distortion control. CFD has been validated by means of comparisons between numerical results and experimental data have been provided. Waves predicted by CFD have been compared with an actuator disk approach prediction. The linear behavior of the lower disturbance frequency coming from distortion and the waves reflected by the fan has been demonstrated.


Meccanica ◽  
2021 ◽  
Author(s):  
Matteo Dellacasagrande ◽  
Dario Barsi ◽  
Patrizia Bagnerini ◽  
Davide Lengani ◽  
Daniele Simoni

AbstractA different version of the classic proper orthogonal decomposition (POD) procedure introducing spatial and temporal weighting matrices is proposed. Furthermore, a newly defined non-Euclidean (NE) inner product that retain similarities with the POD is introduced in the paper. The aim is to emphasize fluctuation events localized in spatio-temporal regions with low kinetic energy magnitude, which are not highlighted by the classic POD. The different variants proposed in this work are applied to numerical and experimental data, highlighting analogies and differences with respect to the classic and other normalized variants of POD available in the literature. The numerical test case provides a noise-free environment of the strongly organized vortex shedding behind a cylinder. Conversely, experimental data describing transitional boundary layers are used to test the capability of the procedures in strongly not uniform flows. By-pass and separated flow transition processes developing with high free-stream disturbances have been considered. In both cases streaky structures are expected to interact with other vortical structures (i.e. free-stream vortices in the by-pass case and Kelvin–Helmholtz rolls in the separated type) that carry a significant different amount of energy. Modes obtained by the non-Euclidean POD (NE-POD) procedure (where weighted projections are considered) are shown to better extract low energy events sparse in time and space with respect to modes extracted by other variants. Moreover, NE-POD modes are further decomposed as a combination of Fourier transforms of the related temporal coefficients and the normalized data ensemble to isolate the frequency content of each mode.


Author(s):  
Stephan Uhkoetter ◽  
Stefan aus der Wiesche ◽  
Michael Kursch ◽  
Christian Beck

The traditional method for hydrodynamic journal bearing analysis usually applies the lubrication theory based on the Reynolds equation and suitable empirical modifications to cover turbulence, heat transfer, and cavitation. In cases of complex bearing geometries for steam and heavy-duty gas turbines this approach has its obvious restrictions in regard to detail flow recirculation, mixing, mass balance, and filling level phenomena. These limitations could be circumvented by applying a computational fluid dynamics (CFD) approach resting closer to the fundamental physical laws. The present contribution reports about the state of the art of such a fully three-dimensional multiphase-flow CFD approach including cavitation and air entrainment for high-speed turbo-machinery journal bearings. It has been developed and validated using experimental data. Due to the high ambient shear rates in bearings, the multiphase-flow model for journal bearings requires substantial modifications in comparison to common two-phase flow simulations. Based on experimental data, it is found, that particular cavitation phenomena are essential for the understanding of steam and heavy-duty type gas turbine journal bearings.


Author(s):  
A. Arroyo ◽  
M. McLorn ◽  
M. Fabian ◽  
M. White ◽  
A. I. Sayma

Rotor-dynamics of Micro Gas Turbines (MGTs) under 30 kW have been a critical issue for the successful development of reliable engines during the last decades. Especially, no consensus has been reached on a reliable MGT arrangement under 10 kW with rotational speeds above 100,000 rpm, making the understanding of the rotor-dynamics of these high speed systems an important research area. This paper presents a linear rotor-dynamic analysis and comparison of three mechanical arrangements of a 6 kW MGT intended for utilising Concentrated Solar Power (CSP) using a parabolic dish concentrator. This application differs from the usual fuel burning MGT in that it is required to operate at a wider operating speed range. The objective is to find an arrangement that allows reliable mechanical operation through better understanding of the rotor dynamics for a number of alternative shaft-bearings arrangements. Finite Element Analysis (FEA) was used to produce Campbell diagrams and to determine the critical speeds and mode shapes. Experimental hammer tests using a new approach based on optical sensing technology were used to validate the rotor-dynamic models. The FEA simulation results for the natural frequencies of a shaft arrangement were within 5% of the measurements, while the deviation for the shaft-bearings arrangement increased up to 16%.


Author(s):  
André Perpignan V. de Campos ◽  
Fernando L. Sacomano Filho ◽  
Guenther C. Krieger Filho

Gas turbines are reliable energy conversion systems since they are able to operate with variable fuels and independently from seasonal natural changes. Within that reality, micro gas turbines have been increasing the importance of its usage on the onsite generation. Comparatively, less research has been done, leaving more room for improvements in this class of gas turbines. Focusing on the study of a flexible micro turbine set, this work is part of the development of a low cost electric generation micro turbine, which is capable of burning natural gas, LPG and ethanol. It is composed of an originally automotive turbocompressor, a combustion chamber specifically designed for this application, as well as a single stage axial power turbine. The combustion chamber is a reversed flow type and has a swirl stabilized combustor. This paper is dedicated to the diagnosis of the natural gas combustion in this chamber using computational fluid dynamics techniques compared to measured experimental data of temperature inside the combustion chamber. The study emphasizes the near inner wall temperature, turbine inlet temperature and dilution holes effectiveness. The calculation was conducted with the Reynolds Stress turbulence model coupled with the conventional β-PDF equilibrium along with mixture fraction transport combustion model. Thermal radiation was also considered. Reasonable agreement between experimental data and computational simulations was achieved, providing confidence on the phenomena observed on the simulations, which enabled the design improvement suggestions and analysis included in this work.


Author(s):  
Alessandra Cuneo ◽  
Alberto Traverso ◽  
Shahrokh Shahpar

In engineering design, uncertainty is inevitable and can cause a significant deviation in the performance of a system. Uncertainty in input parameters can be categorized into two groups: aleatory and epistemic uncertainty. The work presented here is focused on aleatory uncertainty, which can cause natural, unpredictable and uncontrollable variations in performance of the system under study. Such uncertainty can be quantified using statistical methods, but the main obstacle is often the computational cost, because the representative model is typically highly non-linear and complex. Therefore, it is necessary to have a robust tool that can perform the uncertainty propagation with as few evaluations as possible. In the last few years, different methodologies for uncertainty propagation and quantification have been proposed. The focus of this study is to evaluate four different methods to demonstrate strengths and weaknesses of each approach. The first method considered is Monte Carlo simulation, a sampling method that can give high accuracy but needs a relatively large computational effort. The second method is Polynomial Chaos, an approximated method where the probabilistic parameters of the response function are modelled with orthogonal polynomials. The third method considered is Mid-range Approximation Method. This approach is based on the assembly of multiple meta-models into one model to perform optimization under uncertainty. The fourth method is the application of the first two methods not directly to the model but to a response surface representing the model of the simulation, to decrease computational cost. All these methods have been applied to a set of analytical test functions and engineering test cases. Relevant aspects of the engineering design and analysis such as high number of stochastic variables and optimised design problem with and without stochastic design parameters were assessed. Polynomial Chaos emerges as the most promising methodology, and was then applied to a turbomachinery test case based on a thermal analysis of a high-pressure turbine disk.


2019 ◽  
Vol 141 (3) ◽  
Author(s):  
Jiahuan Cui ◽  
Rob Watson ◽  
Yunfei Ma ◽  
Paul Tucker

Intakes of reduced length have been proposed with the aim of producing aero-engines with higher efficiency and reduced weight. As the intake length decreases, it is expected that stronger effects of the fan on the flow over the intake lip will be seen. If the effects of the fan cannot be ignored, a low-cost but still accurate fan model is of great importance for designing a short-intake. In this paper, a low order rotor/stator model, the immersed boundary method with smeared geometry (IBMSG), has been further developed and validated on a rig test case. The improved IBMSG is more robust than the original. The rig test case used for validation features a low-pressure compression system with a nonaxisymmetric inflow, which is representative of the inlet condition of an aero-engine at its cruise condition. Both the fan and the outlet guide vanes (OGVs) are modeled using IBMSG. A detailed analysis is carried out on the flow both upstream and downstream of the fan. After validating the IBMSG method against the rig test case, a short-intake case, coupled with a fan designed for the next generation of aero-engines, is further investigated. It is found that compared with the intake-alone case, the inflow distortion at the fan face is significantly reduced by the presence of fan. Due to this increased interaction between the fan and the flow over the intake lip, accounting for the effects of the downstream fan is shown to be essential when designing a short intake.


Author(s):  
H. H.-W. Funke ◽  
N. Beckmann ◽  
J. Keinz ◽  
S. Abanteriba

The Dry-Low-NOx (DLN) Micromix combustion technology has been developed as low emission combustion principle for industrial gas turbines fueled with hydrogen or syngas. The combustion process is based on the phenomenon of jet-in-crossflow-mixing. Fuel is injected perpendicular into the air-cross-flow and burned in a multitude of miniaturized, diffusion-like flames. The miniaturization of the flames leads to a significant reduction of NOx emissions due to the very short residence time of reactants in the flame. In the Micromix research approach, CFD analyses are validated towards experimental results. The combination of numerical and experimental methods allows an efficient design and optimization of DLN Micromix combustors concerning combustion stability and low NOx emissions. The paper presents a comparison of several numerical combustion models for hydrogen and hydrogen-rich syngas. They differ in the complexity of the underlying reaction mechanism and the associated computational effort. For pure hydrogen combustion a one-step global reaction is applied using a hybrid Eddy-Break-up model that incorporates finite rate kinetics. The model is evaluated and compared to a detailed hydrogen combustion mechanism derived by Li et al. including 9 species and 19 reversible elementary reactions. Based on this mechanism, reduction of the computational effort is achieved by applying the Flamelet Generated Manifolds (FGM) method while the accuracy of the detailed reaction scheme is maintained. For hydrogen-rich syngas combustion (H2-CO) numerical analyses based on a skeletal H2/CO reaction mechanism derived by Hawkes et al. and a detailed reaction mechanism provided by Ranzi et al. are performed. The comparison between combustion models and the validation of numerical results is based on exhaust gas compositions available from experimental investigation on DLN Micromix combustors. The conducted evaluation confirms that the applied detailed combustion mechanisms are able to predict the general physics of the DLN-Micromix combustion process accurately. The Flamelet Generated Manifolds method proved to be generally suitable to reduce the computational effort while maintaining the accuracy of detailed chemistry. Especially for reaction mechanisms with a high number of species accuracy and computational effort can be balanced using the FGM model.


2021 ◽  
Author(s):  
Nasser Shelil

Abstract. The aerodynamic characteristics of DTU-LN221 airfoil is studied. ANSYS Fluent is used to simulate the airfoil performance with seven different turbulence models. The simulation results for the airfoil with different turbulence models are compared with the wind tunnel experimental data performed under the same operating conditions. It is found that there is a good agreement between the computational fluid dynamics (CFD) predicted aerodynamic force coefficients with wind tunnel experimental data especially with angle of attack between −5° to 10°. RSM is chosen to investigate the flow field structure and the surface pressure coefficients under different angle of attack between −5° to 10°. Also the effect of changing air temperature, velocity and turbulence intensity on lift and drag coefficients/forces are examined. The results show that it is recommended to operate the wind turbines airfoil at low air temperature and high velocity to enhance the performance of the wind turbines.


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