Leaching kinetics of copper and valuable metal extraction from copper-cadmium residues of zinc hydrometallurgy by oxidation acid leaching

Author(s):  
Jihao Guo ◽  
Hongao Xu ◽  
Bo Li ◽  
Yonggang Wei ◽  
Hua Wang

Abstract Multiple purification of zinc sulfate solution is an important process for zinc hydrometallurgy, and large quantities of copper-cadmium residues are generated as byproducts in this process. Copper-cadmium residues contain a large number of valuable metals that must be recovered. A comprehensive extraction process has been proposed using sulfuric acid as the leaching reagent and hydrogen peroxide as the oxidizing reagent. The effects of acid concentration, leaching temperature, leaching time, liquid-to-solid ratio, hydrogen peroxide dosage and stirring speed on the leaching efficiency were investigated. The optimum conditions were determined as an acid concentration of 150 g/L, liquid-to-solid ratio of 4:1, hydrogen peroxide amount of 20 mL, time of 60 min, temperature of 30 °C, particle size of −d75 μm, and agitation rate of 300 r/min. It was concluded that the leaching efficiency of copper and cadmium reached 97%, but because of the existence of zinc sulfide in the residues, a lower leaching efficiency of zinc was obtained. Furthermore, the leaching kinetics of copper was also studied based on the shrinking core model. The activation energy for copper leaching was 5.06 kJ/mol, and the leaching process was controlled by the diffusion through the product layer.

2013 ◽  
Vol 826 ◽  
pp. 118-121
Author(s):  
Jin Lin Yang ◽  
Hong Mei Zhang ◽  
Xiu Juan Su ◽  
Shao Jian Ma

In recent years, recovering zinc from zinc calcine with high iron has been a matter of discussion. In this paper, sulfuric acid leaching was carried out to assess the effect of several parameters on zinc and iron extraction in zinc calcine with high iron in which the grade of zinc and iron is 53.90% and 19.38%, respectively. Parameters, such as stirring speed, sulfuric acid concentration, liquid to solid ratio and leaching time, were investigated. The results show that leaching time has done nothing to the leaching rate, but has great influence on leaching efficiency. Liquid to solid ratio and sulfuric acid concentration have significant influence on leaching results, and stirring rate has not obvious influence on leaching results. Under the condition of 120g/L sulfuric acid, 6:1 liquid to solid ratio, 55°C leaching temperature and 120min leaching time, the recovery of zinc and iron is 82.24% and 9.64%, respectively. It is obvious that ZnO in zinc calcine is easy to dissolve in acidity solution, which shown in two aspects: high leaching rate and high leaching speed. ZnO can be dissolved entirely in sufficient sulfuric acid in 10min.


2013 ◽  
Vol 591 ◽  
pp. 122-125
Author(s):  
Li Jiao Yang ◽  
Si Chen ◽  
Yan Zhang ◽  
Nan Chun Chen ◽  
Jun Gao ◽  
...  

Extracting indium from water quenching slag, which contains poor indium, by two process of leaching, the effect of different oxidants and dosages on the leaching rate of indium in water quenching slag were studied. The leaching conditions: temperature 80 °C, leaching time 2 h, the liquid to solid ratio of neutral leaching 8︰1, the liquid to solid ratio of acid leaching 2︰1, initial concentration of sulfuric acid 500 g·L-1, adding different oxidants, the concentration was detected by crystal violet spectrophotometry. Test results showed that the leaching rate of indium was significantly improved by adding hydrogen peroxide and potassium permanganate. Compared with the effect of different oxidants, the effect of potassium permanganate was significantly higher than that of hydrogen peroxide on the leaching rate of indium.


2021 ◽  
Vol 25 (3) ◽  
pp. 04021010
Author(s):  
Albert Ojo Adebayo ◽  
Matthew Ayorinde Adebayo ◽  
Emmanuel Folorunso Olasehinde ◽  
Olayemi Onaopemipo Ojo

2013 ◽  
Vol 634-638 ◽  
pp. 3196-3200
Author(s):  
Kui Liu ◽  
Xue Mei Su

A ferruginous nickel laterite was leached by sulfuric acid at atmospheric pressure. Nickel extraction was largely dependent on sulfuric acid concentration and leaching temperature. Besides these two factors, leaching time and liquid/solid ratio also influenced cobalt extraction significantly. Nickel was easier to be extracted than cobalt. About 95% nickel and cobalt could be extracted when leaching with 5mol/L sulfuric acid for 2h at 100°C, and the acid consumption was 1.417kg H2SO4/kg dry ore.


2013 ◽  
Vol 826 ◽  
pp. 122-125 ◽  
Author(s):  
Jin Lin Yang ◽  
Hong Mei Zhang ◽  
Gui Fang Wang ◽  
Shao Jian Ma ◽  
Min Zhang

In this paper, sulfuric acid leaching was carried out to assess the effect of several parameters on metal extraction in a low grade complex gossan ore in which the grade of zinc and iron is 13% and 40.2%, respectively. Parameters, such as sulfuric acid concentration, liquid to solid ratio and leaching temperature, were studied. The results show that the zinc leaching rate is almost 80%, while the iron leaching rate is about 45% used strong acid with 200g/L. It can be seen from the results that sulfuric acid leaching could not effectively recover zinc from gossan ores studied in this paper because of iron dissolving greatly.


2019 ◽  
Vol 4 (7) ◽  
pp. 51-57
Author(s):  
Chukwunonso Chukwuzuloke Okoye ◽  
Okechukwu Dominic Onukwuli ◽  
Chinenye Faith Okey-Onyesolu

Leaching of iron from ilmenite ore using a binary solution (HCl-NaNO3) was investigated. The raw ilmenite ore sample was characterized using Scanning Electron Microscopy (SEM), X-ray diffraction spectroscopy (XRD) and X-ray Flourescence (XRF) techniques. The influence of acid concentration, oxidant concentration, particle size, solution temperature, stirring speed and liquid-to-solid ratios on the extent of dissolution was examined. The experimental data obtained at various process parameter conditions were tested in six kinetics models: shrinking core model’s diffusion through liquid film model(DTLF), diffusion through product layer model (DTPL), surface chemical reaction model (SCR)); mixed kinetics model (MKM), Jander (three dimensional) model and Kröger and Ziegler model. The crystalline morphology of the sample was displayed by the SEM micrograph. XRF result revealed the dominance of titanium and iron in ilmenite while XRD confirmed that ilmenite exist mainly as FeTiO2. The results of the leaching studies showed that ilmenite dissolution in the binary solution increases with increasing acid concentration, oxidant concentration, reaction temperature, stirring speed and liquid-to-solid ratio; while it decreases with particle size. The study showed that 94.77% iron was dissolved by 1MHCl-0.6M NaNO3 at 75μm particle size, 75˚C reaction temperature, 300rpm stirring speed and 30L/g liquid-to-solid ratio. The kinetics of the leaching process was best described by Kröger and Ziegler model with diffusion through the product layer as rate controlling step. The activation energy, Ea, was calculated to be 6.42kJ/mol. The results indicate that HCl-NaNO3 binary solution can be used as an effective lixiviant for extracting iron from ilmenite ores.


Minerals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 437
Author(s):  
Bing-Xuan He ◽  
Yong Liang ◽  
Lue-Wei Xu ◽  
Long-Bin Shao ◽  
De-Gang Liu ◽  
...  

Rare Earth (RE) phosphors waste contains valuable rare Earth elements (REEs), such as cerium, terbium, yttrium, and europium. In industry, the process of NaOH roasting followed by acid leaching is usually used to extract the REEs from the waste in China. Using this process, the leaching efficiencies of cerium and terbium are clearly lower than those of other REEs, which results in uneven extraction of REEs in the waste and low total REE leaching efficiency. The key reason is that the trivalent cerium and terbium in the waste are oxidized into RE oxides during NaOH roasting, which are difficult to dissolve in acid solution. To solve this problem, an optimized process of controlling the oxygen concentration during NaOH roasting is proposed in this paper. The influences of the oxygen concentration, roasting temperature, roasting time, mass ratio of waste phosphor to NaOH, HCl solution concentration, acid leaching temperature, acid leaching time, and liquid–solid ratio on the REE leaching efficiency were investigated. Under the optimum conditions, the leaching efficiencies of cerium and terbium increased dramatically and the total REE leaching efficiency is 99.11%.


2015 ◽  
Vol 22 (3) ◽  
pp. 233-240 ◽  
Author(s):  
Qing Zhao ◽  
Cheng-jun Liu ◽  
Pei-yang Shi ◽  
Bo Zhang ◽  
Mao-fa Jiang ◽  
...  

2004 ◽  
Vol 72 (1-2) ◽  
pp. 129-138 ◽  
Author(s):  
Tao Jiang ◽  
Yongbin Yang ◽  
Zhucheng Huang ◽  
Bin Zhang ◽  
Guanzhou Qiu

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