scholarly journals The practic application of traceability principles

2019 ◽  
Vol 81 (2) ◽  
pp. 84-91
Author(s):  
V. K. Kochetov ◽  
N. V. Ageeva
Keyword(s):  
Production Process ◽  
Raw Materials ◽  
Critical Parameters ◽  
End User ◽  
Process Flow ◽  
Traceability System ◽  
Safe Product ◽  
And Control ◽  
To Receive ◽  
Monitor And Control

The procedure of traceability of finished product, the regulating actions for tracking of products, beginning from the raw materials used for production of the single-part randomly chosen consumer package of a product and ending with shipment of this product to distributing facilities and also for tracking of processing of randomly chosen raw materials are offered. The traceability system does not guarantee a complete elimination of risk from arrival to the enterprise of improper raw and other materials, but allows tracking and identifying a source of nonconformance, after receiving of problem in quality of finished product. If a source of nonconformance is raw or other materials, then the manufacturer can allocate responsibilities for damage to property to the supplier of these raw or other materials. The procedure of traceability provides carrying out of training exercises at least once a year for determination of efficiency and working capacity of the current system of traceability, and also for identification and elimination of bottlenecks. For monitor and control over the stages of a process flow on the basis of the available database were proved the critical parameters of production process of confectionery, which control will allow to receive a safe product with the set technological and end-user performances. For monitor and control over the stages of a process flow on the basis of the available database on product traceability were proved the critical parameters of production process of confectionery, which control will allow to receive a safe product with the set technological and end-user performances. The accepted system eliminates a possibility of sales of products of nonconforming quality and allows to go back from the established control procedures that promotes the productivity enhancement.

Histidine Decarboxylase Activity of Enterobacter cloacae S15/19 during the Production of Ripened Sausages and Its Influence on the Formation of Cadaverine

1997 ◽  
Vol 60 (4) ◽  
pp. 430-432 ◽  
Author(s):  
ARTUR X. ROIG-SAGUÉS ◽  
MANUELA HERNÁNDEZ-HERRERO ◽  
JOSE J. RODRÍGUEZ-JEREZ ◽  
EMILIO I. LÓPEZ-SABATER ◽  
MARIA T. MORA-VENTURA
Keyword(s):  
Production Process ◽  
Fecal Coliform ◽  
Histidine Decarboxylase ◽  
Raw Materials ◽  
Enterobacter Cloacae ◽  
Fecal Coliforms ◽  
Decarboxylase Activity ◽  
Histamine Concentration ◽  
And Control ◽  
Histidine Decarboxylase Activity

The histidine decarboxylase activity of Enterobacter cloacae S15/19 was studied during the production process of salchichón, a Spanish ripened sausage. Counts of fecal coliform and histidine decarboxylase bacteria decreased during the production process, showing a good correlation in both inoculated and control samples. In the samples inoculated with Enterobacter cloacae S15/19, fecal coliforms were undetectable the last day of the survey, while the population of histidine decarboxylase bacteria was over 2 log MPN/g. Despite the fact that inoculation with Enterobacter cloacae S15/19 increased histidine decarboxylase bacteria counts, no differences were observed in the histamine concentration reached, which was undetectable in most of the control and inoculated samples. In contrast, cadaverine concentration increased significantly (P < 0.01) in the inoculated samples, suggesting that cadaverine could be used as a hygienic-quality indicator of the raw materials employed in sausage processing.

scholarly journals ANALISIS SISTEM PENGAWASAN KUALITAS PRODUK PADA PT INDUSTRI SANDANG NUSANTARA UNIT PATAL SECANG DI MAGELANG JAWA TENGAH

2014 ◽  
Vol 5 (2) ◽  
Author(s):  
Listiani Listiani
Keyword(s):  
Quality Control ◽  
Control System ◽  
Production Process ◽  
Raw Materials ◽  
Employee Performance ◽  
Fish Bone ◽  
Quality Control System ◽  
Observation Data ◽  
And Control

This research is aimed to determine the quality control system of production process in PT Industri Sandang Nusantara unit Patal Secang, measure the efectivity of quality control system by using control P-Chart and determine factors that cause defect product. This research is explorative descriptive by case study method. Data used in this research is the procedure of production process and the number of defect product. Product used in this company is  thread R30/1 UW and R 40/1 UW PT Industri Sandang Nusantara Unit Patal Secang in 24 periods of production between April – Mei 2006. Data is collected by interview, documentation, and observation. Data is analyzed by control p-chart and fish bone diagram. The conclusion of this research are: (1) The quality control system which is consists of controlling raw materials, production process and final product is appropriate with the company’s standard; (2) the number of defect product R 30/1 UW is 26.956 bale with the average 0.0167; Control P Chart shows that there are three periods which are out of control. They are in April 30, Mei 5 and 21, 2006. (3) The number of final product R 40/1 UW is 2159 bale with the average 0.0214; control p-chart shows that there are tw periods which are out of control. They are ini Mei 6 and Mei 12, 2006. (4) Factors that cause defect product are obsolete machines, employee performance, control system, and raw materials. Based on that condition, management should impove the controlling of machines, improve motivation and commitment of the employee, improve the method of inspection and control the quality of raw materials.

Research on the Quality Safety Risk Control of Raw Materials and Accessories of Liquor

2014 ◽  
Vol 1010-1012 ◽  
pp. 1810-1813
Author(s):  
Hai Hong Xin ◽  
Wei Wang ◽  
Ting Xin Wang ◽  
Yi Man Fan
Keyword(s):  
Production Process ◽  
Agricultural Production ◽  
Raw Materials ◽  
Risk Control ◽  
Supplier Evaluation ◽  
Traceability System ◽  
The Core ◽  
Physical Hazards ◽  
Contingency Plans ◽  
Information Construction

In order to reduce the quality safty risk of liquor from the source, the biological,chemical and physical hazards of the raw materials and accessories of the cereal liquor was analyzed, the internal traceability system with raw materials and accessories inspection and supplier evaluation as the core was established by applying HACCP. In addition, Hazard of each agricultural production process was analyzed, the traceability system of raw materials and accessories supplier was established by using traceability theory.It realized the seamless full traceability in the inner of the enterprise and outside supplier based on current sourcing practices.According to the study,some suggestions were given about how to improve the traceability control of liquor raw materials and accessories in production mode, cooperation methods, incentives, contingency plans and information construction.

scholarly journals Analysis of quality control in efforts to reduce the level of product defects at PT. MAG

2020 ◽  
Vol 8 ◽  
pp. 428-436
Author(s):  
Isna Zulfa Azmi ◽  
Oktora Yogi Sari
Keyword(s):  
Quality Control ◽  
Production Process ◽  
Product Quality ◽  
Six Sigma ◽  
Raw Materials ◽  
Analysis Tool ◽  
Factors Affecting ◽  
And Control ◽  
Dmaic Method

The increasing number of bag factories throughout Indonesia that have well-known brands and every manufacturer is required to provide products of good quality. Poor product quality will cause consumers to move to other similar products. So in the production of bags, the thing that must be considered by the company is the quality of its products. In this study the authors aim to analyze quality control in a production process and identify several factors that cause disability in the product, PT. MAG is a bag company that is demanded to control the quality of the production process. This study uses a six sigma analysis tool consisting of five steps, namely using the DMAIC method (Define, Measure, Analyze, Improve, and Control). Based on the results of the study there are three types of disabilities in the production process, including cutting, zippers and broken bag straps with an average sigma value of 2.48 with a DPMO value of 20256.92. Factors affecting the production process are human, machine, environment, equipment, raw materials, and methods. In this case the company can use the Six Sigma method because it is still in the medium category.

scholarly journals VALIDATION RESEARCHES OF THE PRODUCTION PROCESS OF THE GLUCOSE MEDICINE INFUSION SOLUTION

2020 ◽  
Vol 140 (6) ◽  
pp. 58-70
Author(s):  
О. О. Saliy ◽  
H. H. Kuryshko ◽  
A. S. Momotenko ◽  
T. A. Palchevska
Keyword(s):  
Data Collection ◽  
Production Process ◽  
Quality Indicators ◽  
Technological Process ◽  
Validation Studies ◽  
Glucose Solution ◽  
Raw Materials ◽  
Critical Parameters ◽  
Infusion Solution

The purpose of the work is to carry out validation researches of the technological process of production of glucose solution for infusions using the bracketing approach for batches of different volumes and  fullness the filling of containers. The object of the research is the manufacturing process for the manufacture of glucose infusion solution 50 mg / ml.  Data collection was carried out on the basis of series production protocols, protocols for analysis of of raw materials and supplies, intermediate and finished products, series packaging protocols, other protocol and registration documentation of the drug production process.  Validation studies were carried out at all stages of the technological process with the determination of critical parameters, confirming the quality of the product under the investigated parameters and the reproducibility of the results when the initial parameters were changed, such asy: preparation of raw materials, solution preparation, filtration of solution, filling and capping of vials, sterilization, inspection, packaging. The technological scheme for the production of the drug Glucose solution for infusion of 50 mg / ml was determined. Validation studies and data collection were carried out on 3 industrial series, determined by the bracketing method: 2000 l with a dosage of 200 ml of medicine per bottle (min. series size, min. dosage), 5000 l and a filling volume of 400 ml (min. series size for bottles of 400 ml), 10000 l with packaging in bottles of 500 ml (max. series size, max. dosage). The obtained research results indicate the reproducibility and normativity of the quality indicators of intermediate and finished products in accordance with the regulatory documentation and declared acceptance criteria for all investigated release forms of 200 ml, 400 ml and 500 ml in glass bottles. The results of validation examinations of the technological process for preparing a solution for glucose infusion solution of 50 mg / ml is representative of the intermediate parameters of drug production and are determined to be satisfactory to ensure stable quality indicators. The results of validation researches were obtained using a scientifically based approach to the selection of limit values, risk analysis and determination of critical parameters. The results of the study are of practical importance for organizing the validation of the technological process for the production of medicines with several dosages, volumes of production series, various sizes of container filling, in order to reduce the number of tests to save resources and time.

scholarly journals Peningkatan Kualitas Produk dan Minimasi Pemborosan Dengan Mengunakan Pendekatan Six Sigma Pada Perusahaan Pakan Ternak

2020 ◽  
Vol 17 (2) ◽  
pp. 73
Author(s):  
Katon Muhammad ◽  
Kukuh Winarso ◽  
Ida Lumintu
Keyword(s):  
Production Process ◽  
Air Temperature ◽  
Design Of Experiment ◽  
Six Sigma ◽  
Production Line ◽  
Animal Feed ◽  
Raw Materials ◽  
Existing Problems ◽  
And Control

PT. XYZ is one of the animal feed companies which has some of the largest production units in Indonesia. This Feed Company has several brands of products on the market. The company's production line is indicated to have a problem, namely product defects. Defective products caused by the production process and also the process of storing raw materials and finished materials in the company. Related to the six sigma in it has a phase of define, measure, analyze, improve and control phases, is chosen to overcome the existing problems. From the define, measure and analyze phase, it is known that there are significant defects, namely defects with flea attributes in the production process, textures, lumps, and ticks in the inventory. From the results of the RPN assessment, it is known that tick defects on the production line are valued at 168, text 105 and ticks in the production process 90 so that from the results of the assessment the RPN is given recommendations for improvement with consideration of the highest RPN value. The recommended improvement recommendations are the installation of blowers and air temperature regulators in the company's storage section, conduct a design of experiment in stages to select the best raw materials by considering the quality problems of the products produced and thirdly, the improvement of the cleaning schedule in the cooler, spoting and also rotex on production machines to minimize the cause of defects.

scholarly journals Modern control of mineral wool production process

2013 ◽  
Vol 67 (2) ◽  
pp. 375-384
Author(s):  
Stanko Stankov
Keyword(s):  
Control System ◽  
Production Process ◽  
Raw Materials ◽  
Mineral Wool ◽  
System Control ◽  
Compressor Station ◽  
Process Variables ◽  
Data Archiving ◽  
Wool Production ◽  
And Control

In this paper, the control of the plant for mineral wool production consisting of a number of the technological units of different sizes and complexity is considered. The application of modern equipment based on PLC (Programmable Logic Controller) and SCADA (Supervisory Control And Data Acquisition) configuration provides optimal control of technological process. Described supervisory and control system is consisting of a number of units doing decentralized distributed control of technological entities where all possible situation are considered during work of machines and devices, which are installed in electric drive and are protected from technological and electrical accident. Transformer station and diesel engine, raw materials transport and dosage, processes in dome oven, centrifuges, polycondensation (PC) chamber, burners, compressor station, binder preparation and dosage, wool cutting, completed panel packing and their transport to storehouse are controlled. Process variables and parameters like as level, flow, velocity, temperature, pressure, etc. are controlled. Control system is doing identification of process states changes, diagnostic and prediction of errors and provides prediction of behavior of control objects when input flows of materials and generates optimal values of control variables due to decreasing downtime and technic - economical requires connected to wool quality to be achieved. Supervisory and control system either eliminates unwanted changes in the production line or restricts them within the allowable limits according to the technology. In this way, the optimization of energy and raw materials consumption and appropriate products quality is achieved, where requirements are satisfied in accordance with process safety and environmental standards. SCADA provides a visual representation of controlled and uncontrolled parts of the technological process, processing alarms and events, monitoring of the changes of relevant variables, data archiving, choice of either automatic or manual control. Supervison of the production process by intuitive screens on monitors, and display terminal is allowed to the operator. Certain objects of plant are represented by the appropriate symbols whose color is changed depending on status (working, inactive status, stand by, failure, etc.). Symbols are associated with characteristic parameters and the variables whose current values are monitored by graphics and/or tables. Special attention is paid to alarm conditions occurring in the case of failure or exceeding the set limits of certain values. Alarm signal is manifested by sound and signal light, with a corresponding text message on the screen, with the date and time of occurrence and the request to the operator to confirm the alarm in some way. Alarms and other important data are stored in the database, including information about the time of removing the causes of the alarm emergence. Beside data acqusition and processing data of process variables and installed equipment state, the system also provides data archiving and generating and printing of daily, weekly and monthly reports. Based on these reports, analysis and appropriate corrections are being done to increase productivity. Specific data of drive functionality, raw materials and amounts of final products are available to management at any moment via Internet. Information about status of embedded equipment, devices and protective elements provide planning periodical reviews and remont some lines or whole plant. Then replacement of certain parts significantly contributes to efficienty of current, preventive and investment maintenance. In this way, reliability and safety of production plant are increased. With complete automatization of production process that is complex and multidisciplinary, demages and energy consumption are considerably decreasing, workforce is optimized, good quality of final product is achieved and plant work with full capacity is provided. Some technical solutions (diesel engine and transformer station supervisory, compressor station supervisory, electric drive regulation, dedusting system control, HVAC (heating, ventilation, and air conditioning) system control, transport and dosage system control) applied at realization of supervisory and control system for mineral wool production process, can be also applied to regulation large number of industrial processes.

Development of Pharmaceutical Production Management System Based on RFID

2012 ◽  
Vol 522 ◽  
pp. 810-813
Author(s):  
Nai Fei Ren ◽  
Xiu Jie Wang ◽  
Yang Li
Keyword(s):  
Production Process ◽  
Management System ◽  
Production Management ◽  
Raw Materials ◽  
Coding Method ◽  
Production Management System ◽  
Scheduling Method ◽  
Pharmaceutical Production ◽  
And Control ◽  
Whole Life Cycle

Pharmaceutical is related to people's health and life safety directly, we can track and control pharmaceutical safety and quality by constructing the traceable system of pharmaceuticals whole life cycle, including raw materials, production, transportation and storage. This paper develops a pharmaceutical production management system based on RFID technology, the system realizes the drug security by RFID, puts forward a pharmaceutical coding method according to EPCgloble, constructs a scheduling method and a monitoring of the pharmaceutical production process, and then it will be traceable for the information of pharmaceutical production process.

Studi Kualitas Puding Melalui Pendekatan Six Sigma Studi Kasus Di Pt. Keong Nusantara Abadi

2019 ◽  
Vol 1 (1) ◽  
pp. 44
Author(s):  
Rony Trizudha ◽  
Sri Rahayuningsih ◽  
Ana Komari
Keyword(s):  
Quality Control ◽  
Quality Improvement ◽  
Production Process ◽  
Product Quality ◽  
Six Sigma ◽  
Improve Quality ◽  
High Productivity ◽  
Fierce Competition ◽  
And Control ◽  
Technology Advances

As technology advances at this time, players in business are aware of the importance of product quality in the increasingly fierce competition in the industrial world due to the emergence of many similar companies. Therefore, companies must be able to compete to meet customer desires and try to retain customers. To maintain customers and their marketing areas, companies must have high competitiveness in order to survive by prioritizing quality improvement, increasing efficiency and increasing productivity to improve quality because by increasing quality, products can be accepted among consumers so that company goals can be fulfilled. Therefore, the company must carry out effective quality control which will result in high productivity, lower overall cost of making goods and the factors that cause production failure to be minimized. To improve quality, use the six sigma method, DMAIC and seven tools so that it can be known the cause of the damage and what actions are taken so that there needs to be a controversy to stabilize the processes of the production process so that we can know what percentage of damage and what factors cause damage, therefore there must be measurements and recommendations for improvement and control to reduce the causes From the analysis, it was found that the dent cup was 20.36%, the lid was 21.36% less dense, the lid was damaged in the finished product 18.72%, the cup was 19.28% less thick, the packaging was flexible 20.55%Seiring kemajuan teknologi pada saat ini pelaku di bisnis menyadari akan pentingnya kualitas produk dalam persaingan dunia industri yang semakin ketat karena banyak bermunculan perusahaan-perusahaan sejenis. Oleh sebab itu perusahaan harus dapat bersaing untuk memenuhi keinginan  pelanggan dan berusaha dapat mempertahankan pelanggan. Untuk mempertahankan pelangan dan wilayah pemasaranya perusahaan-perusahaan harus mempunyai daya saing yang tinggi untuk dapat bertahan dengan mengutamakan peningkatan mutu, peningkatan efisiensi dan peningkatan produktivitas untuk meningkatkan kualitas karena dengan peningkatan kualitas, produk dapat diterima di kalangan konsumen sehingga tujuan perusahaan dapat terpenuhi. Maka dari itu perusahaan harus melakukan pengendalian kualitas yang efektif akan menghasilkan produktivitas yang tinggi, biaya pembuatan barang keseluruhan yang lebih  rendah serta  faktor-faktor yang menyebabkan kegagalan produksi akan dapat ditekan sekecil mungkin. Untuk meningkatkan kualitas mengunakan metode six sigma, DMAIC dan seven tools agar dapat diketahui penyebab  kerusakan  dan  tindakan  apa  saja  yang dilakukan sehingga perlu ada kontror untuk menstabilkan  peoses proses produksi sehinga dapat di ketahui berapa persen  kerusakan dan faktor-faktor apa saja yang menyebabkan  kerusakan maka dari itu harus ada pengukuran dan  rekomendasi perbaikan serta melakukan kontrol untuk mengurangi penyebab kerusakan. Dari hasil analisis  di ketahui cup  penyok 20,36%, lid kurang  rapat  21,36%, lid  rusak  pada produk jadi 18,72%,cup kurang tebal 19,28 %kemasan lentur 20,55%

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