scholarly journals Proposed Production Layout Using Total Closeness Rating (Tcr) Method and Corelap Algorithm in Cv. Faris Collections

2021 ◽  
Vol 1 (2) ◽  
Author(s):  
Muhammad Rizky Fauzi ◽  
Athika Sidhi Cahyana

Unplanned layout of the facility and not paying attention to the distance will be able to experience an increase in time during the production process. From the results of observations that have been made at CV. Faris Collections needs to improve the facility layout in department E, namely the grouping of fabrics, due to frequent piling up of fabrics. Lack of utilization of area and distance of material transfer that is too long for department I, namely cloth embroidery. This proposed layout planning uses the TCR method, which is the calculation of the closest associated distance to each production department, which is described in the ARC which requires the relationship between each activity in the area of ​​production so that it fully refers to the TCR calculation results. This planning also uses the CORELAP Algorithm in order to obtain a proposed layout plan that is able to convert qualitative value data into quantitative data. The results of the CORELAP Algorithm are the main basis for knowing the initial lay-out coordinates and the proposed layout, and the coordinate values ​​will be entered into the WinQSB software to determine the level of efficiency. The efficiency level of the CORELAP Algorithm is 9%, and the efficiency of changes between departmental distances in the initial layout and proposed layout is 18%.

2021 ◽  
Vol 16 (Number 1) ◽  
pp. 57-68
Author(s):  
Bambang Suhardi ◽  
Lulu Elvira ◽  
Rahmaniyah Dwi Astuti

Good equipment and product design are meaningless if there is no good layout planning. Problems owned by PT. Pilar Kekar Plasindo occurs in the production of small polyethylene. This is because small polyethylene production has large material total transfer distance. Small polyethylene problems include the distance between stations, cross-movement, backtracking, and the broken machine that is still placed in the production section. These conditions make the material handling costs and distance large. Therefore, this research aims to produce a layout design of production facilities that can minimize the distance and cost of material movement. The method used in this study is Systematic Layout Planning (SLP). Three alternative designs were compared, and the second proposed facility layout was chosen because it can reduce the total cost of material transfer by 68.3% and reduce the distance of material transfer by 59.6% from the initial facility layout.


2021 ◽  
Vol 5 (2) ◽  
pp. 118
Author(s):  
Elfania Hartari ◽  
Dene Herwanto

PT. Adhimix Precast Indonesia is engaged in the construction sector by producing concrete and construction. Layout design is needed so that the existing land can be utilized optimally and material transfer is more effective and efficient. This can affect the distance and time of the transfer so that the cost of moving can be minimized. In practice, the company's trajectory condition only has one path (trajectory) for alternating current and crossing production lines, so it is considered inefficient to move both goods and workers, coupled with the existence of land that is not used properly, therefore improvements are needed to the production floor layout. in order to minimize the cost of moving goods and have a definite path (trajectory). Systematic Layout Planning (SLP) is a method for redesigning a layout (re-layout) based on the results of distance optimization and Material Handling Costs (OMH). The amount of OMH in the initial layout (now) is Rp. 2,614,200 with a total track distance of 39.82m and OMH in the proposed layout with a total track distance of 19.17m, the result is Rp. 1,534,200, this proves that the proposed layout can be applied because there is a decrease in total OMH by 35.44% or Rp. 926,580. PT. Adhimix Precast Indonesia bergerak di bidang pembangunan dengan memproduksi beton dan konstruksi. Perancangan tata letak diperlukan agar lahan yang ada dapat dimanfaatkan dengan maksimal dan pepindahan material lebih efektif dan efisien. Hal ini dapat mempengaruhi besar jarak dan waktu perpindahan sehingga besar biaya perpindahan dapat diminimalkan. Pada pelaksanaannya kondisi lintasan perusahaan hanya memiliki satu jalur (lintasan) untuk arus bolak balik dan persilangan alur produksi maka dianggap tidak efisien untuk dilakukan perpindahan baik barang maupun pekerja, ditambah dengan adanya lahan yang tidak dimanfaatkan dengan baik oleh karena itu dibutuhkan perbaikan pada layout lantai produksi agar dapat meminimalkan biaya perpindahan barang dan memiliki jalur (lintasan) yang pasti. Systematic Layout Planning (SLP) merupakan metode untuk membuat perancangan ulang suatu layout (re-layout) berdasarkan hasil dari optimalisasi jarak dan Ongkos Material Handling (OMH). Besar OMH pada layout awal (sekarang) adalah Rp 2.614.200 dengan total jarak lintasan 39,82m dan OMH pada layout usulan dengan total jarak lintasan 19,17m didapat hasil sebesar Rp. 1.534.200, hal ini membuktikan bahwa layout usulan dapat diterapkan karena terjadi penurunan total OMH sebesar 35,44% atau Rp. 


2013 ◽  
Vol 459 ◽  
pp. 356-360 ◽  
Author(s):  
Jun Hao Xu ◽  
Hong Bing Yang ◽  
Zai Liang Chen ◽  
Fang Yan Mao ◽  
Hong Tao Wang

Due to introduction of new vehicle models, an automobile manufacturing enterprise usually needs to make corresponding adjustments of the facility layout of the door welding workshop. On the basis of analyzing the production process and logistics characteristics of the welding line, the facility layout of the workshop is improved and the production logistics cost is reduced by using the SLP (Systematic Layout Planning) and internal logistics analysis method. Finally, a real production example is given to illustrate the effectiveness of the proposed method.


2018 ◽  
Vol 19 (2) ◽  
pp. 157
Author(s):  
Hery Murnawan ◽  
Putu Eka Dewi Karunia Wati

This research discusses the redesign of facility layout on metal smelting SMEs that experienced changes in the type of products produced due to shifting consumer needs. Changes in the type of product produced affect the flow of the production process and result in decreased productivity. This study aims to redesign facilities adapted to the type of product produced. Re-layout processes using the conventional method is started by making the operation process chart, drawing the initial layout, and calculate the total moment of product using the From-to Chart (FTC). By using some trial obtained a trial layout that can increase the productivity based on the total moment of the product and the number of output that can be produced. This study also determines the Cost of Production (HPP) for all metal casting products and compares them with previous conditions. This study shows that by re-layout, the output will be greater and the cost of production is cheaper.


2021 ◽  
Vol 1 (2) ◽  
Author(s):  
Eko Budi Prasetyo ◽  
Atika Sidhi Cahyana

This industry, established since 2009, is one of the industries for making raw crackers with various kinds of crackers, which is located in simo angin-angin village, sidoarjo city which produces various kinds of crackers, namely casandra crackers, rose crackers, braid crackers and made with quality flour and fuel. to oven, namely with the steam obtained from the boiler / steam boiler. This study aims to design and suggest improvements to the facility layout properly and the flow of materials smoothly, so that the material travel distance is not too long and can reduce the alternating flow of the production process material in CV Andi Jaya with the Activity Relation Chart method with the application blocplan. One indicator that can determine how good a Layout is is by comparing the total moments in the Layout. From the results of the calculation of total moment efficiency using BLOCPLAN shows better results, where there is an increase of 0.52% from the existing condition or initial layout.


Author(s):  
Syafirman Pramija ◽  
◽  
Meipen Meipen ◽  

This paper aim is to investigate the work system for printing service and redesign facility layout improvement. A case study was conducted in small company namely Pelangi Advertising Printing. The Systematic Layout Planning (SLP) was adopted in this paper. The input data and activities in the SLP process are as follows: material flow, activity relationship, string diagrams, area requirement, area available, space relationship diagrams, modification consideration and practical limitations. The results of this study indicated the application of SLP in case study company can increase in facility layout efficiency from 96.7% to 98.5%. The redesign facility layout result was more effective than the initial layout.


2018 ◽  
Vol 4 (2) ◽  
pp. 43-55
Author(s):  
Ika Yulianti ◽  
Endah Masrunik ◽  
Anam Miftakhul Huda ◽  
Diana Elvianita

This study aims to find a comparison of the calculation of the cost of goods manufactured in the CV. Mitra Setia Blitar uses the company's method and uses the Job Order Costing (JOC) method. The method used in this study is quantitative. The types of data used are quantitative and qualitative. Quantitative data is in the form of map production cost data while qualitative data is in the form of information about map production process. The result of calculating the cost of production of the map between the two methods results in a difference of Rp. 306. Calculation using the company method is more expensive than using the Job Order Costing method. Calculation of cost of goods manufactured using the company method is Rp. 2,205,000, - or Rp. 2,205, - each unit. While using the Job Order Costing (JOC) method is Rp. 1,899,000, - or Rp 1,899, - each unit. So that the right method used in calculating the cost of production is the Job Order Costing (JOC) method


2017 ◽  
Vol 1 (2) ◽  
pp. 137
Author(s):  
Noorlela Binti Noordin ◽  
Abdul Razaq Ahmad ◽  
Anuar Ahmad

This study was aimed to evaluate the Malay proficiency among students in Form Two especially non-Malay students and its relationship to academic achievement History. To achieve the purpose of the study there are two objectives, the first is to look at the difference between mean of Malay Language test influences min of academic achievement of History subject among non-Malay students in Form Two and the second is the relationship between the level of Malay proficiency and their academic achievement for History. This study used quantitative methods, which involved 100 people of Form Two non-Malay students in one of the schools in Klang, Selangor. This study used quantitative data were analyzed using descriptive statistics and statistical inference with IBM SPSS Statistics v22 software. This study found that there was a relationship between the proficiency of Malay language among non-Malay students with achievements in the subject of History. The implications of this study are discussed in this article.


2013 ◽  
Vol 13 (3) ◽  
Author(s):  
Djawardi Djawardi ◽  
Yustiar Gunawan

The business unit's black tea processing of Perkebunan Nusantara suffered a loss of approximately Rp.60 billion. This is caused by the failure to achieve the quality and quantity of production which has been targeted by the management. Black tea processing factory "Pahit Madu" is required to improve the performance of the production process. To improve the production of black tea starts from improved production equipment through improved equipment utilization. One method ofmeasuring the effectiveness of using an apparatus is Overall EquipmentEffectiveness (OEE). OEE calculation results show that black tea factory "Pahit Madu" for four (4) years under the standard. Means, the effectiveness of utilization of equipment in the factory black tea "Pahit Madu" was still very low. This was shown by the low performance equipment in the milling unit, drying unit and sortation unit. Toimprove the performance of the plant should begin by increasing the Cutting Tearing Curling (CTC) machine in milling stations, machines Fluid Bed Dryer (FBD) and Heat Exchanger (HE) at the drying stations, and Winnower machines at the sortation stations.


2015 ◽  
Vol 43 (4) ◽  
pp. 533-555 ◽  
Author(s):  
Christina Cottiero ◽  
Katherine Kucharski ◽  
Evgenia Olimpieva ◽  
Robert W. Orttung

How effective is Russian state television in framing the conflict in Ukraine that began with the Euromaidan protests and what is its impact on Russian Internet users? We carried out a content analysis of Dmitrii Kiselev's “News of the Week” show, which allowed us to identify the two key frames he used to explain the conflict – World War II-era fascism and anti-Americanism. Since Kiselev often reduces these frames to buzzwords, we were able to track the impact of these words on Internet users by examining search query histories on Yandex and Google and by developing quantitative data to complement our qualitative analysis. Our findings show that much of what state media produces is not effective, but that the “fascist” and anti-American frames have had lasting impacts on Russian Internet users. We argue that it does not make sense to speak of competition between a “television party” and an “Internet party” in Russia since state television has a strong impact in setting the agenda for the Internet and society as a whole. Ultimately, the relationship between television and the Internet in Russia is a continual loop, with each affecting the other.


Sign in / Sign up

Export Citation Format

Share Document