scholarly journals Microstructure and Hot Workability of Twin-roll Cast Dispersoid-strengthened Al- Mg-Si-Mn alloys

2021 ◽  
Author(s):  
Xiaoming Qian ◽  
Yu Zhang ◽  
Zhaodong Wang ◽  
X.-Grant Chen ◽  
Yong Li ◽  
...  
Keyword(s):  
Low Temperature ◽  
Solution Concentration ◽  
Strengthening Effect ◽  
Hot Workability ◽  
Compression Tests ◽  
Free Zone ◽  
Intermetallic Particles ◽  
Roll Casting ◽  
Temperature Homogenization ◽  
Twin Roll

Abstract Dispersoid-strengthened Al-Mg-Si-Mn aluminum alloys were produced by twin-roll casting (TRC) and conventional mold casting (MC). An extra-low temperature homogenization was performed at temperature of 430 °C for 6 h, which was followed by uniaxial hot compression tests. The results showed that the as-cast TRC samples had a lower eutectic fraction with a smaller size and a higher solid solution concentration compared to the as-cast MC samples. During the extra-low temperature homogenization, a large number of α-Al(Fe, Mn)Si dispersoids precipitated, and the dispersoids in the TRC sample had a greater number density than those in the MC sample. Precipitation-free zone (PFZ) formed near the eutectic regions, TRC sample had a lower PFZ fraction than that of MC sample. The TRC samples yielded higher flow stresses of hot deformation than MC sample owing to the stronger dispersoid strengthening effect. Severe edge cracking occurred in the deformed MC samples due to the high fraction of coarse AlFeMnSi intermetallic particles, no edge crack formed in the TRC samples owing to its lower fraction and fine intermetallics which improved the hot workability of TRC sample.

Effect of Homogenization on Recrystallization of Twin Roll Cast AA3003 Alloy

2013 ◽  
Vol 404 ◽  
pp. 122-126
Author(s):  
Yi You Tu ◽  
De Zhong Zhang
Keyword(s):  
Annealing Temperature ◽  
Volume Fraction ◽  
Resistivity Measurement ◽  
Optical Microscope ◽  
Intermetallic Particles ◽  
Temperature Homogenization ◽  
Homogenization Temperatures ◽  
Twin Roll Cast ◽  
Twin Roll ◽  
Electric Resistivity Measurement

The effect of homogenizations on the recrystallization microstructure of as-rolled twin roll cast AA3003 alloy were investigated using optical microscope, scanning electron microscopy and electric resistivity measurement. The results indicate that high temperature homogenization significantly decrease the supersaturation of Mn in the alloy, and both the volume fraction and the diameter of intermetallic particles increase as the homogenization temperatures. The shape of the recrystallized grains changes from pancake-like to equiaxed, as the annealing temperature increases above 520°C.

scholarly journals Hot Workability of 300M Steel Investigated by In Situ and Ex Situ Compression Tests

Metals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 880 ◽  
Author(s):  
Rongchuang Chen ◽  
Haifeng Xiao ◽  
Min Wang ◽  
Jianjun Li
Keyword(s):  
Flow Stress ◽  
Strain Rate ◽  
Hot Working ◽  
Ex Situ ◽  
Lower Strain Rate ◽  
Hot Workability ◽  
Compression Tests ◽  
300M Steel ◽  
Lower Strain

In this work, hot compression experiments of 300M steel were performed at 900–1150 °C and 0.01–10 s−1. The relation of flow stress and microstructure evolution was analyzed. The intriguing finding was that at a lower strain rate (0.01 s−1), the flow stress curves were single-peaked, while at a higher strain rate (10 s−1), no peak occurred. Metallographic observation results revealed the phenomenon was because dynamic recrystallization was more complete at a lower strain rate. In situ compression tests were carried out to compare with the results by ex situ compression tests. Hot working maps representing the influences of strains, strain rates, and temperatures were established. It was found that the power dissipation coefficient was not only related to the recrystallized grain size but was also related to the volume fraction of recrystallized grains. The optimal hot working parameters were suggested. This work provides comprehensive understanding of the hot workability of 300M steel in thermal compression.

Inline Rolling of 5182 Aluminum Alloy Strip Cast by a Vertical Type High Speed Twin Roll Caster

2010 ◽  
Vol 139-141 ◽  
pp. 477-480
Author(s):  
Ryoji Nakamura ◽  
Shuya Hanada ◽  
Shinji Kumai ◽  
Hisaki Watari
Keyword(s):  
Aluminum Alloy ◽  
High Speed ◽  
Rolling Speed ◽  
Center Line ◽  
Alloy Strip ◽  
Ripple Mark ◽  
Roll Casting ◽  
Strip Cast ◽  
Twin Roll Caster ◽  
Twin Roll

An inline hot rolling was operated on 5182 aluminum alloy strip cast using a vertical type high speed caster (VHSTRC) at the speed of 60 m/min. A porosity existing at center line of the thickness and a ripple mark on the surface, these are typical defects of the strip cast by the VHSTRC, could be improved by the inline rolling. The rolling speed was as same as the roll-casting-speed of 60m/min. The temperature of the strip, when the inline rolling was operated, was 450oC. The reduction of the strip of the inline rolling was 35%.

scholarly journals Dynamic Softening Mechanisms and Microstructure Evolution of TB18 Titanium Alloy during Uniaxial Hot Deformation

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 789
Author(s):  
Qiang Fu ◽  
Wuhua Yuan ◽  
Wei Xiang
Keyword(s):  
Titanium Alloy ◽  
Dynamic Recovery ◽  
True Strain ◽  
Hot Workability ◽  
Compression Tests ◽  
Phase Zone ◽  
Β Phase ◽  
Stability And Instability ◽  
Dynamic Softening ◽  
Transus Temperature

In this study, isothermal compression tests of TB18 titanium alloy were conducted using a Gleeble 3800 thermomechanical simulator for temperatures ranging from 650 to 880 °C and strain rates ranging from 0.001 to 10 s−1, with a constant height reduction of 60%, to investigate the dynamic softening mechanisms and hot workability of TB18 alloy. The results showed that the flow stress significantly decreased with an increasing deformation temperature and decreasing strain rate, which was affected by the competition between work hardening and dynamic softening. The hyperbolic sine Arrhenius-type constitutive equation was established, and the deformation activation energy was calculated to be 303.91 kJ·mol−1 in the (α + β) phase zone and 212.813 kJ·mol−1 in the β phase zone. The processing map constructed at a true strain of 0.9 exhibited stability and instability regions under the tested deformation conditions. The microstructure characteristics demonstrated that in the stability region, the dominant restoration and flow-softening mechanisms were the dynamic recovery of β phase and dynamic globularization of α grains below transus temperature, as well as the dynamic recovery and continuous dynamic recrystallization of β grains above transus temperature. In the instability region, the dynamic softening mechanism was flow localization in the form of a shear band and a deformation band caused by adiabatic heating.

scholarly journals Study on Performance Damage and Mechanism Analysis of Asphalt under Action of Chloride Salt Erosion

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3089
Author(s):  
Peilei Zhou ◽  
Wensheng Wang ◽  
Lili Zhu ◽  
Haoyun Wang ◽  
Yongming Ai
Keyword(s):  
Fourier Transform ◽  
Infrared Spectroscopy ◽  
High Temperature ◽  
Low Temperature ◽  
Temperature Sensitivity ◽  
Salt Solution ◽  
Solution Concentration ◽  
Chloride Salt ◽  
Temperature Performance ◽  
Low Temperature Performance

This study aims to investigate the performance evolution and mechanism of asphalt under action of chloride salt erosion. Asphalt samples soaked with five different snow melting chloride salt concentrations were taken as the research object. Then, the high-temperature performance, low-temperature performance, temperature sensitivity and asphalt–aggregate adhesion property of asphalt samples were carried out. Additionally, Fourier transform infrared spectroscopy (FTIR) was used to explore the mechanism of chloride salt erosion on asphalt. Test results showed the linear variation relationships of high-temperature performance, low-temperature performance and temperature sensitivity with chloride salt concentrations. The high-temperature performance of asphalt would be improved by chloride snowmelt salt. With the increase in the chloride salt solution concentration, the low-temperature performance of asphalt became worse, and the temperature sensitivity increased. Moreover, after the effect of the chloride salt solution, the asphalt–aggregate adhesion property decreased with the increase in the chloride salt solution concentration. It is necessary to control the amount of chloride snowmelt salt in the actual snow removal projects. Finally, based on Fourier transform infrared spectroscopy, the mechanism of chloride salt erosion on asphalt was preliminarily explored. With the increase in the chloride salt solution concentration, the proportion of light components (saturated fraction, aromatic fraction) in asphalt decreased, and the proportion of heavy components (resin and asphaltene) with good thermal stability increased.

scholarly journals Mechanism of Electromagnetic Field in the Sub-RapidSolidification of High-Strength Al-Cu-Li Alloy Produced by Twin-Roll Casting

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 952
Author(s):  
Shiju Li ◽  
Bowen Wei ◽  
Wei Yu ◽  
Chen He ◽  
Yong Li ◽  
...  
Keyword(s):  
Body Force ◽  
High Strength ◽  
Solidification Structure ◽  
Experimental Characterization ◽  
Alloy Plate ◽  
Twin Roll Casting ◽  
Comprehensive Properties ◽  
Roll Casting ◽  
Mold Casting ◽  
Twin Roll

In this work, a Al-Cu-Li alloy plate with outstanding mechanical properties was successfully prepared with electromagnetic twin-roll casting (TRC) technology. The microstructure of Al-Cu-Li alloy manufactured by conventional mold casting, TRC, and electromagnetic TRC was studied in detail. The action mechanism of electromagnetic oscillation field (EOF) in the TRC process was studied by systematic experimental characterization and numerical simulation. The results show that the EOF will enlarge the circumfluence area in the cast-rolling zone, accelerate the mass transfer and heat transfer in the molten pool, and make the solute field and flow field in the liquid cavity tend to be evenly distributed. Further, the introduction of the EOF will produce the electromagnetic body force F with the maximum strength of 14 N/m3. The F acting on the solidification front will eliminate the accumulation and deposition of Cu2+, Li+, Mg2+, Zn2+, Mn2+ at the dendrite tip and inhibit the growth of dendrites. At the same time, the F can refine the microstructure of the TRC plate, promote the formation of equiaxed crystals, improve the supersaturated solid solubility of solute elements in the a(Al) matrix, and avoid the appearance of obvious solute segregation area or the formation of excessive solute enrichment area. Therefore, the macro-segregation in TRC plate was significantly reduced, the solidification structure was dramatically refined, and the comprehensive properties of the alloy were remarkably improved.

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