scholarly journals Using Uniform Design Methodology of Turning Parameters Study of Nickel Alloy

2021 ◽  
Author(s):  
Shao Hsien Chen ◽  
Chih-Hung Hsu
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Nickel Alloy ◽  
Cutting Tool ◽  
Design Method ◽  
Uniform Design ◽  
Machining Time ◽  
Variable Parameters ◽  
Set Up ◽  
Uniform Design Method

Abstract The nickel alloy has good mechanical strength and corrosion resistance at high temperature, it is extensively used in aerospace, biomedical and energy industries, as well as alloy designs of different chemical compositions to achieve different mechanical properties. However, for high mechanical strength, low thermal conductivity and surface hardening property, the nickel alloy has worse cutting tool life and machining efficiency than general materials. Therefore, how to select the optimum machining parameters will influence the workpiece quality, cost and machining time. For the selection of nickel alloy turning parameters, this paper uses uniform design method to design cutting test to reduce the number of experiments. Three independent variable parameters are set up, including cutting speed, feed motion and cutting depth, and four dependent variable parameters are set up, including cutting tool wear, surface roughness, machining time and cutting force. A nickel alloy turning parameter model is built by using regression analysis to further predict the I/O relationship among various combinations of variables. The errors between actual values and prediction values are validated. When the cutting tool wear (VB) is 2.72~6.18%, the surface roughness (Ra) is 4.10~7.72%, the machining time (T) is 3.75~8.82%, and the cutting force (N) is 1.54~7.42%, the errors of various dependent variables are approximately less than 10%, so a high precision estimation model is obtained through a few experiments of uniform design method.

scholarly journals Using uniform design and regression methodology of turning parameters study of nickel alloy

2021 ◽  
Author(s):  
Shao-Hsien Chen ◽  
Chih-Hung Hsu
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Nickel Alloy ◽  
Design Methodology ◽  
Cutting Tool ◽  
Uniform Design ◽  
Machining Time ◽  
Variable Parameters ◽  
Cutting Test ◽  
Set Up

AbstractThe nickel alloy has good mechanical strength and corrosion resistance at high temperature; it is extensively used in aerospace and biomedical and energy industries, as well as alloy designs of different chemical compositions to achieve different mechanical properties. However, for high mechanical strength, low thermal conductivity, and surface hardening property, the nickel alloy has worse cutting tool life and machining efficiency than general materials. Therefore, how to select the optimum machining parameters will influence the workpiece quality, cost, and machining time. This research will be using a new experimental design methodology to the cutting parameter planning for nickel-based alloy cutting test, and used the uniform design methodology to cutting test to reduce the number of experiments. Three independent variable parameters are set up, including cutting speed, feed rate, and cutting depth, and four dependent variable parameters are set up, including cutting tool wear, surface roughness, machining time, and cutting force. A nickel alloy turning parameter model is built by using regression analysis to further predict the I/O relationship among various combinations of variables. The errors between actual values and prediction values are validated. When the cutting tool wear (VB) is 2.72~6.18%, the surface roughness (Ra) is 4.10~7.72%, the machining time (T) is 3.75~8.82%, and the cutting force (N) is 1.54~7.42%; the errors of various dependent variables are approximately less than 10%, so a high precision estimation model is obtained through a few experiments of uniform design method.

Research on the Cutting Fluid Effect on Cutting Force and Surface Roughness in Rotor Milling

2012 ◽  
Vol 723 ◽  
pp. 50-55
Author(s):  
Jian Lu Wang ◽  
Liang Liang Wu ◽  
Jun Zhang ◽  
Wan Hua Zhao ◽  
Yi Fei Jiang ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Design Method ◽  
Uniform Design ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Cutting Fluid ◽  
Cutting Depth ◽  
Multivariable Regression ◽  
Uniform Design Method

A series of milling experiments with and without cutting fluid, arranged by uniform design method, were carried out on rotor material. The influence of cutting fluid on cutting force and surface roughness was explored and compared for the two kinds of conditions. The associated model was established between cutting force & surface roughness and cutting parameters according to the linear multivariable regression method. The results show that the cutting force deceases with the increase of the cutting speed or with the decrease of the feed per tooth and the cutting depth. Cutting fluid has little effect on cutting force, and for surface roughness, the influence of cutting fluid is uncertain.

scholarly journals Optimization of the extraction and purification of Corydalis yanhusuo W.T. Wang based on the Q-marker uniform design method

BMC Chemistry ◽  
2020 ◽  
Vol 14 (1) ◽  
Author(s):  
Yongping Zhang ◽  
Zuhua Wang ◽  
Jian Xu ◽  
Fangfang Yang ◽  
Chuanyang Dai ◽  
...  
Keyword(s):  
Design Method ◽  
Uniform Design ◽  
Extraction And Purification ◽  
Uniform Design Method

Influence of cryogenic treatment of cutting tool inserts on tool wear and surface roughness during milling of Inconel 718

2020 ◽  
Author(s):  
Ivan Sunit Rout ◽  
P. Pal Pandian ◽  
Manish Mathew ◽  
Kevin Lobo Ivan ◽  
Shomyajit Misra
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Inconel 718 ◽  
Cutting Tool ◽  
Cryogenic Treatment

scholarly journals Milling Inconel 718 Workpiece With Cryogenically Treated And Untreated Cutting Tools

2021 ◽  
Author(s):  
Hüseyin Gürbüz ◽  
Şehmus Baday
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Abrasive Wear ◽  
Inconel 718 ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Cutting Tool Wear ◽  
Feed Force

Abstract Although Inconel 718 is an important material for modern aircraft and aerospace, it is a kind material, which is known to have low machinability. Especially, while these types of materials are machined, high cutting temperatures, BUE on cutting tool, high cutting forces and work hardening occur. Therefore, in recent years, instead of producing new cutting tools that can withstand these difficult conditions, cryogenic process, which is a heat treatment method to increase the wear resistance and hardness of the cutting tool, has been applied. In this experimental study, feed force, surface roughness, vibration, cutting tool wear, hardness and abrasive wear values that occurred as a result of milling of Inconel 718 material by means of cryogenically treated and untreated cutting tools were investigated. Three different cutting speeds (35-45-55 m/min) and three different feed rates (0.02-0.03-0.04 mm/tooth) at constant depth of cut (0.2 mm) were used as cutting parameters in the experiments. As a result of the experiments, lower feed forces, surface roughness, vibration and cutting tool wear were obtained with cryogenically treated cutting tools. As the feed rate and cutting speed were increased, it was seen that surface roughness, vibration and feed force values increased. At the end of the experiments, it was established that there was a significant relation between vibration and surface roughness. However, there appeared an inverse proportion between abrasive wear and hardness values. While BUE did not occur during cryogenically treated cutting tools, it was observed that BUE occurred in cutting tools which were not cryogenically treated.

scholarly journals Effect of Mixed Commercial Cold Flow Improvers on Flow Properties of Biodiesel from Waste Cooking Oil

Processes ◽  
2020 ◽  
Vol 8 (9) ◽  
pp. 1094
Author(s):  
Siyu Nie ◽  
Leichang Cao
Keyword(s):  
Design Method ◽  
Uniform Design ◽  
Waste Cooking Oil ◽  
Cold Filter Plugging Point ◽  
Depressing Effect ◽  
Obvious Effect ◽  
Cold Flow ◽  
Cooking Oil ◽  
Uniform Design Method ◽  
Solidifying Point

The uniform design method was used to screen the solidifying point depressing effects of 18 traditional diesel cold flow improvers on biodiesel derived from waste cooking oil. The cold flow improvers with good effects were selected for orthogonal optimization. Finally, the mixed cold flow improver (CFI) with the best depressing effect was selected to explore its depressing mechanism for biodiesel. The results show that the typical CFIs such as A132, A146, 10-320, 10-330, A-4, CS-1, AH-BSFH, Haote, T1804D, and HL21 all have a certain solidifying point depressing effect on biodiesel, while other cold flow improvers had no obvious effect. Amongst them, 10-330 (PMA polymer) and AH-BSFH (EVA polymer) had better solidifying point depressing effects over others, both of which reduced the solidifying point (SP) of biodiesel by 4 °C and the cold filter plugging point (CFPP) by 2 °C and 3 °C, respectively. From the orthogonal mixing experiment, it can be seen that the combination of 10-330 and AH-BSFH at a mass ratio of 1:8 had the best depressing effect, reducing the solidifying point and cold filter plugging point of biodiesel by 5 °C and 3 °C, respectively. Orthogonal analysis showed that when used in combination, AH-BSFH had a greater impact on the solidifying point, while the ratio of the combination had a greater impact on the cold filter plugging point.

Experimental research on the deep-hole boring of pure niobium tube

2020 ◽  
Vol 234 (8) ◽  
pp. 1124-1132
Author(s):  
Xiaolan Han ◽  
Zhanfeng Liu ◽  
Yazhou Feng
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Experimental Research ◽  
Process Parameters ◽  
Cutting Tool ◽  
Geometric Parameters ◽  
Deep Hole ◽  
High Quality ◽  
Pure Niobium ◽  
Hole Axis

In the deep-hole boring process on pure niobium tube, there exist some problems including serious tool wear, tough chips, and poor surface quality. In order to bore high-quality deep holes on rolled niobium tube, the cutting tool structure and boring process parameters suitable for machining rolled niobium tube were designed and two experimental schemes were proposed. The results showed that the geometric parameters of the cutting tool and process parameters have important influences on the tool wear, chip morphologies, hole-axis deflection, and hole surface roughness. By adjusting the geometric parameters of the cutting tool and boring process parameters, reasonable geometric parameters of the cutting tool and boring process parameters were obtained.

Uniform Design on the Forward Annular Shaped Charge of Torpedo Tandem Warhead

2014 ◽  
Vol 556-562 ◽  
pp. 1263-1266
Author(s):  
Lei FU ◽  
Wei Li Wang ◽  
Ying Zi Jiang ◽  
Xue Feng Huang ◽  
Jin Lv
Keyword(s):  
Penetration Depth ◽  
Design Method ◽  
Uniform Design ◽  
Shaped Charge ◽  
Opening Angle ◽  
Structure Parameters ◽  
Uniform Design Method ◽  
3D Software

By using LS-DYNA 3D software, the structure of forward annular shaped charge of torpedo tandem warhead is optimized in the simulation with uniform design method. During the simulation of annular shaped charge penetration into the plate underwater, the liner opening angle,liner thickness,charge height and charge angle are taken as factors, while the penetration depth is taken as index. The optimized structure parameters resulted form simulation can be used in the design of torpedo.

Study on Performance of Hot Pressed High Phosphorus-Boron Iron-Based Bit Matrix and Diamond Bit

2009 ◽  
Vol 416 ◽  
pp. 386-390
Author(s):  
Zhan Yang ◽  
Bing Suo Pan ◽  
Kai Hua Yang
Keyword(s):  
Regression Models ◽  
Design Method ◽  
Uniform Design ◽  
Rock Formations ◽  
Matrix Formula ◽  
Iron Based ◽  
Uniform Design Method ◽  
Bit Life ◽  
Diamond Bit ◽  
Matrix Hardness

Formula uniform design method was adopted to study the performance of iron-based matrix with high content of phosphorus and boron. Two forms of regression models on matrix hardness and wear resistance and the optimum matrix formulae were obtained respectively by regression analysis and constrained nonlinear programming using MATLAB. Regression analyses indicate that matrix hardness was mainly affected by the factor of Ni, Co and Fe; matrix hardness and brittleness increased with the increment of P-Fe alloy, but decreased with the increase of 663-Cu. These results can be used as a rough guide for design of highly adaptive diamond bits for different rock formations. After the indoor experiments, diamond bit based on 3# matrix formula was made to perform field drilling tests. The results were that the penetration rate was 1.91m/h and the average diamond bit life was 67.37m.

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