scholarly journals Extraction of Frozen Berry Raw Materials with a Vibration Tray Device

2022 ◽  
Vol 51 (4) ◽  
pp. 849-858
Author(s):  
Liubov Plotnikova ◽  
Igor Plotnikov ◽  
Pavel Ivanov ◽  
Andrey Semenov ◽  
Irina Plotnikova ◽  
...  

Introduction. Products containing natural extracts are in great demand. However, poor production technologies make them too expensive to satisfy consumer demand. As a result, a variety of intensification methods have been developed to increase the economic efficiency of extraction, e.g. low-frequency mechanical vibrations. However, frozen raw materials have to be processed at low temperatures, which makes the method less efficient. The research objective was to intensify the extraction process from frozen berries in a vibration tray device by increasing the temperature of the system of interacting phases. Study objects and methods. The research involved frozen cranberries and blueberries. They grow everywhere in Western Siberia and are rich vitamins and minerals. The berries were subjected to slow freezing at –18°C, which destroyed the cell structure and increased the processing efficiency. The study was carried out in a lab device with a vibrating tray. All parameters were measured by standard methods. Results and discussion. The extraction device was equipped with a jacket into which a coolant was fed, i.e. water with a temperature of 55°C. A preliminary series of experiments revealed two negative aspects associated with the supply of coolant into the jacket. First, the surface layer started to thaw, which reduced the efficiency of grinding. Second, the processing time increased. A new method was developed to solve these problems: the coolant was supplied at the end of the grinding. The time of the coolant supply depended on the type of raw materials. The processes that occurred within the device depended on two factors: the frequency of vibrations of the tray and the diameter of the holes in the tray. These factors could be adjusted to intensify the process, but they increased the power costs and energy consumption. A series of experiments determined the optimal values of these parameters. A mathematical analysis revealed regression equations, i.e. how the destruction time and power costs affected the main parameters. The established optimal process parameters made it possible to determine the minimal time of the destruction process: for cranberries – 2.5 min, for blueberries – 1.5 min. The minimal power consumption was 17.8 watts for cranberries and 11.7 watts for blueberries. Conclusion. The research increased the economic efficiency of the technological process of natural extraction, which can reduce the cost of the finished product and increase its availability. The values of the process parameters can be used to design new similar devices and serve as practical recommendations for berry extraction in vibration tray devices.

Author(s):  
А.М. МЕДВЕДЕВ ◽  
К.Ш. САКИБАЕВ

Разработана технология получения СО2экстрактов с повышенным выходом СО2экстрактивных веществ после предварительной обработки зернового и орехового сырья электромагнитным полем низкой частоты (ЭМП НЧ) 28,36 Гц. Растительное сырье семена амаранта, винограда, расторопши пятнистой, ростки пшеницы, арахис, миндаль, ядра фисташковых и ореха грецкого подвергли измельчению в крупку размером 2 3 мм для дальнейшей обработки на вальцевом станке (d 0,2 мм). Измельченное сырье помещали в радиопрозрачный короб и трижды подвергали воздействию ЭМП НЧ по 20 мин с перерывом по 30 мин. Обработанное электромагнитным полем сырье заключили в сетчатую кассету и загрузили внутрь СО2экстрактора, работающего в докритическом режиме при давлении 6,5 МПа и температуре 22С. Продолжительность процесса экстракции сырья, ч: орехового 4,0 зернового 2,5. Установлено увеличение выхода биокомпонентов в экстракт из орехов и зерна, подвергнутых воздействию электромагнитных волн, по сравнению с контрольными образцами без обработки ЭМП НЧ. Выход СО2экстрактивных веществ из сырья до обработки и после обработки ЭМП НЧ составил, : арахис 8,0 и 14,1 орех грецкий 10,2 и 16,3 семена амаранта 4,7 и 5,4 семена винограда 6,0 и 6,5 соответственно. Концентрация фенольных веществ в экстрактах повысилась на 15, витаминов С и Р на 6,2 и 7,0 соответственно. Применение электромагнитного излучения НЧ привело к сокращению продолжительности экстракции из зернового и орехового сырья в 1,2 раза. A technology has been developed for producing CO2 extracts with an increased yield of CO2 extractives after preliminary processing of grain and nut raw materials with a low frequency electromagnetic field (LF EMF) of 28,36 Hz. Vegetable raw materials amaranth seeds, grapes, milk thistle, wheat germ, peanuts, almonds, pistachio kernels and walnuts kernels were crushed into a grain size of 2 3 mm for further processing on a roller machine (d 0,2 mm). The crushed raw material was placed in a radiotransparent box and exposed to LF EMF three times for 20 min with a break of 30 min. The raw material processed by the electromagnetic field was enclosed in a mesh cassette and loaded inside a CO2 extractor operating in a subcritical mode at a pressure of 6,5 MPa and a temperature of 22C. The duration of the extraction process of raw materials, h: nut 4,0 grain 2,5. An increase in the yield of biocomponents in the extract from nuts and grains exposed to electromagnetic waves was established compared with the control samples without processing the LF EMF. The yield of СО2 extractive substances from the raw materials before and after the treatment of LF EMF was, : peanuts 8,0 and 14,1 walnut 10,2 and 16,3 amaranth seeds 4,7 and 5,4 grape seeds 6,0 and 6,5, respectively. The concentration of phenolic substances in the extracts increased by 15, vitamins C and P by 6,2 and 7,0, respectively. The use of electromagnetic radiation of low frequency led to a reduction in the duration of extraction from grain and nut raw materials by 1,2 times.


2020 ◽  
Vol 987 ◽  
pp. 149-156
Author(s):  
Igor Yurevich Aleksanyan ◽  
Albert Hamed-Harisovich ◽  
Roman Vakhaevich Mutsaev ◽  
Miguel Antonio Salvatierra Barzola ◽  
Thi Sen Nguen

The key and most energy-consuming process in obtaining inulin is the extraction process. The effectiveness of technology as a whole depends on this procedure. The present research is devoted to studying statics and kinetics of inulin water extraction from artichoke with the purpose of intensification, optimization and modeling of extraction process. Analysis of technical and patent literature has allowed to reveal the ways of aggregation of inulin extraction, in particular, by influence of ultrasonic oscillations on the object of processing. To study the statics of the extraction process, i.e. equilibrium states of the system of interacting substances with the purpose of determining equilibrium concentrations at different temperatures with the use of ultrasonic radiation, kinetic laws of the process and to select rational operating parameters and extraction process intensification, a series of experiments and experimental data processing were carried out. On the basis of the obtained data the process modeling is carried out and the model of mass transfer while inulin extraction is calculated. After have been analyzed the obtained results, in particular, fields of inulin concentration in Jerusalem artichoke and kinetic curves of extraction, it was concluded that in the process of extraction there are slight gradients of concentrations observed, which cause "soft" extraction modes. Furthermore, ultrasonic treatment application at the frequency of radiation 20-22 kHz reduces the duration of the extraction process and significantly increases specific output of inulin. The equations obtained are necessary not only to determine the duration of extraction and its rational mode parameters, but also to model the extraction process mathematical results. These research results can be used in the field of food science and industry, as well as in the development and design of food equipment.


2018 ◽  
Vol 4 ◽  
pp. 21-28
Author(s):  
Gregoriy Deynichenko ◽  
Vasyl Guzenko ◽  
Dmytro Dmytrevskyi ◽  
Vitalii Chervonyi ◽  
Tatiana Kolisnichenko ◽  
...  

The aim of research is studying a new method for intensifying extraction of pectin substances during acid extraction of pectin-containing raw materials. The description of the experimental setup and the procedure for processing the results of the investigation of the application of a new method for intensifying the beet pulp extraction are described. The results of experimental studies on the application of a new combined mixing element for intensifying the extraction of pectin-containing raw materials (beet pulp) and its effect on quantitative and qualitative output characteristics are presented. Mathematical models are constructed on the basis of regression equations of the full factorial experiment with the use of a new method of intensifying the extraction process to select input technological parameters for the extraction of pectin substances from pectin-containing raw materials. The rational operating parameters of the process of extraction of pectin substances with the use of a new combinable stirring element are determined. Such working parameters are: the process duration is 1 ... 1.1, the temperature of the working medium is 60 ... 70 ºС, and the hydromodule is 8 ... 10. The research results can be used to study other technological parameters of the extraction process of pectin substances, as well as to develop a technological line for the production of pectin products.


2020 ◽  
Vol 175 ◽  
pp. 08010
Author(s):  
Dmitrii Borodulin ◽  
Maksim Prosin ◽  
Igor Bakin ◽  
Boris Lobasenko ◽  
Marina Potapova ◽  
...  

The most important stage in the production of tinctures and aromatic alcohols is the extraction process. The paper aims to study the process of extracting target compounds from fruit and berry raw materials for the production of alcoholic tinctures. The research was carried out using a Soxhlet extractor. The experimental results were processed using the method of multiple regression analysis. As a result of processing the experimental data, the optimal technological regime parameters for the production of aromatic cranberry alcoholic tincture were selected. The cranberry tinctures produced at these parameters have a high content of target substances and reach maximum scores for taste, aroma and color. The obtained regression equations allow predetermining the quality of the resulting drink with a confidentiality of more than 90%. The use of the Soxhlet extractor allowed reducing the duration of the preparation of the cranberry tincture to 15 minutes, which is by times different from the classic method of tincture production. The use of the Soxhlet extractor allows reducing the consumed amount of solvent and raw materials, due to the almost maximum rate of the extraction. All this, in turn, affects the cost of the final product and the costs of the manufacturer.


2017 ◽  
Vol 7 (1) ◽  
pp. 50-54 ◽  
Author(s):  
Mária Chovancová ◽  
Vladimír Klapita

AbstractSupply process is one of the most important enterprise activities. All raw materials, intermediate products and products, which are moved within enterprise, are the subject of inventory management and by their effective management significant improvement of enterprise position on the market can be achieved. For that reason, the inventory needs to be managed, monitored, evaluated and affected. The paper deals with utilizing the methods of the operational analysis in the field of inventory management in terms of achieving the economic efficiency and ensuring the particular customer’s service level as well.


2013 ◽  
Vol 380-384 ◽  
pp. 39-42
Author(s):  
Shun Xi Gao ◽  
Shu Guo Zhao ◽  
Li Fang Zhao

This paper establishes a parametric model on the motor hanging seat structure by pro / ENGINEER software, and then optimizes the structure of the hanging seat by the weight of the hanging seat as the objective function. Taking into account the stress and displacement constraints in the optimization process, the weight of the hanging seat is greatly reduced after being optimized. It is practical significance to save a large amount of raw materials for the mass production and to reduce production costs and create higher economic efficiency.


Author(s):  
Е.Г. СТЕПАНОВА ◽  
Б.Ю. ОРЛОВ ◽  
М.А. ПЕЧЕРИЦА

Приведено решение нелинейной задачи диффузионного переноса с учетом предварительной подготовки экстрагента методом электрохимической активации. Для расчета параметров процесса использована капиллярная модель. Показаны результаты расчета симплекса концентраций от числа Фурье Е = f(Fo). Представлены экстракционные кривые в чистых сахарных растворах с различными видами экстрагентов и температурами процесса 20 и 70°С. Аналитическая обработка кинетических кривых позволила определить основные параметры диффузионного процесса экстрагирования сахарозы. Проведен полный двухфакторный эксперимент lnЕ= f(С; τ), получено уравнение регрессии и построена поверхность отклика, которая исследована методом неопределенных множителей Лагранжа с получением оптимальных значений для проведенной серии опытов С = 15,4% и τ = 750 с. Выполненные расчеты позволяют моделировать внутренний массоперенос экстрагирования концентрационно-зависимого коэффициента диффузии сахарозы при наложении электрического поля при обработке экстрагента. We present a solution to the nonlinear diffusion transfer problem, taking into account the preliminary preparation of the extractant by electrochemical activation (ECHA). A capillary model is used to calculate the process parameters. The results of calculating the concentration simplex from the Fourier number E= f(Fo) are shown. The description of the laboratory installation, the method of the process, and the modes of ECHA preparation of extractants are given. Extraction curves in pure sucrose solutions with different types of extractants and process temperatures are presented. Analytical processing of the kinetic curves of the sucrose extraction process for the regular stage of the process allowed us to determine the main parameters of the diffusion process. A complete two-factor experiment lnE= f(C; τ) was performed. A regression equation was obtained and the response surface was constructed, which was studied by the method of indeterminate Lagrange multipliers to obtain optimal values for the series of experiments С = 15,4% and τ = 750 s. The calculations performed allow us to model the internal mass transfer of extraction of the concentration-dependent sucrose diffusion coefficient when an electric field is applied during processing of the extractant.


2014 ◽  
Vol 941-944 ◽  
pp. 1802-1807 ◽  
Author(s):  
Qian Liu ◽  
Jing Tao Han ◽  
Jing Liu ◽  
Xiao Xiong Wang

Rotary punching is a sheet metal blanking process which utilizes shearing tools fixed to a pair of rollers. The polyurethane pad is adopted as the die instead of rigid mold because it has the advantages of wide hardness range and high load-bear capacity. Due to the application of polyurethane pad, the surrounding region adjacent to the pierced hole will occur to plastically deform and deflect, which greatly differs from that in the conventional blanking. In this paper, the effects of blank material and thickness, polyurethane hardness, punch penetration depth on deformation behavior were mathematically analyzed and modeled, and then a series of experiments through varying process parameters were conducted to validate the relationship between process parameters and product quality. The degree of sample deflection was exactly measured by scanning electron microscope (SEM). The results show that the deformed area varies with different blank elongations and increases with increasing blank thickness for a given material. When polyurethane pad with low hardness level is employed, it results in large area deformation and quality degradation. Moreover, the deflection degree around the hole edge becomes more severe along with punch penetration, but the penetration depth along blank thickness is not in proportion to the amount of punch advancement.


2013 ◽  
Vol 295-298 ◽  
pp. 150-154
Author(s):  
Feng Jie Wang ◽  
Xin Qiao Dong ◽  
Xiao Liu

Development natural pigment retained a variety of nutrition composition is extremely research value.Water Wax Trees Fruit was as raw materials,citric acid aqueous solution was as extracting agent.Amaranthine pigment extraction method were studied on fully grasping the stability of the natural amaranthine pigment and no damage to the water wax fruit biological activity.The effect of extraction yield were studied on Water Wax Trees Fruit natural amaranthine pigment.The results show that the better extraction conditions are extraction temperature at 70 °C, extraction time for 3h,citric acid concentration1.0 % , the material/liquid ration(g/ml) 1:5.The extraction yield is 2.95%.Ultraviolet absorption maximum wavelength is 280 nm.


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