Catalytic wet peroxidation of phenol in a fixed bed reactor

2007 ◽  
Vol 55 (12) ◽  
pp. 75-81 ◽  
Author(s):  
F. Martínez ◽  
M.I. Pariente ◽  
J.A. Melero ◽  
J.A. Botas ◽  
E. Gómez

Iron-containing mesostructured materials (Fe-SBA-15) are suitable for continuous treatment of phenolic aqueous solutions by means of catalytic wet peroxide oxidation (CWPO) in a packed-bed reactor. These materials were successfully extruded, crushed and sieved with a particle size ranging from 1 to 1.6 mm using mineral clay and methyl cellulose as binders. Non-significant changes have been found in the textural and structural properties of the extruded material in comparison to the parent powder Fe-SBA-15 material. Activity of extruded catalyst in terms of phenol degradation and TOC reduction has been monitored in a continuous mode. The increase of residence time enhances significantly the TOC degradation. The catalyst stability, taking into account the loss of iron species from the catalyst into the aqueous solution, has also been examined. The catalytic results of Fe-SBA-15 material in comparison to a homogeneous catalytic test prove the relevant role of the solid catalyst in the oxidation process.

Author(s):  
Laércio G. Oliveira ◽  
Ramdayal Swarnakar ◽  
Antonio G. B. de Lima

The fixed-bed reactors of circular cylindrical geometry with heated or cooled walls are frequently used to carry out heterogeneous reactions of solid-gas type in engineering applications. The design of a fixed bed reactor requires an extensive knowledge of heat transfer characteristics within the packed bed. In this sense, this work presents a three-dimensional mathematical model to predict the heat transfer inside a fixed bed elliptical cylinder heat exchanger. The model considers uniform velocity and temperature profiles of the fluid phase at the entrance of the reactor, and constant thermo-physical properties. The surface of the equipment convective boundary condition is assumed to be constant. The energy equation, written in the elliptical cylindrical coordinates, was discretized using a finite-volume method considering a fully implicit formulation, and WUDS interpolation scheme. Numerical results of the dimensionless temperature profiles inside the packed bed reactor at a steady state are presented and temperature distribution is interpreted. To validate the model, numerical results obtained for the circular cylinder are compared with analytical results from literature and a good agreement was obtained.


Author(s):  
Yaidelin A. Manrique ◽  
Carlos V. Miguel ◽  
Diogo Mendes ◽  
Adelio Mendes ◽  
Luis M. Madeira

Abstract In this work the water-gas shift (WGS) process was addressed, with particular emphasis in the development of phenomenological models that can reproduce experimental results in a WGS reactor operating at low temperatures. It was simulated the conversion obtained in a fixed-bed reactor (PBR) packed with a Cu-based catalyst making use of a composed kinetic equation in which the Langmuir-Hinshelwood rate model was used for the lowest temperature range (up to 215 ºC), while for temperatures in the range 215 – 300 ºC a redox model was employed. Several packed-bed reactor models were then proposed, all of them without any fitting parameters. After comparing the simulations against experimental CO conversion data for different temperatures and space time values, it was concluded that the heterogeneous model comprising axial dispersion and mass transfer resistances shows the best fitting. This model revealed also good adherence to other experiments employing different feed compositions (CO and H2O contents); it predicts also the overall trend of increasing CO conversion with the total pressure. This modeling work is particularly important for small scale applications related with hydrogen production/purification for fuel cells.


2002 ◽  
Vol 752 ◽  
Author(s):  
Victor Diakov ◽  
Arvind Varma

ABSTRACTFor methanol oxidative dehydrogenation to formaldehyde, the performance of the packed-bed membrane reactor (PBMR) is compared with that of the conventional fixed-bed reactor (FBR) over a wide range of operating conditions. The reaction was studied in three reactor configurations: the conventional FBR and the packed-bed membrane reactor, with either methanol (PBMR-M) or oxygen (PBMR-O) as the permeating component. The kinetics of methanol and formaldehyde partial oxidation reactions were determined and incorporated in a PBMR model. Both experimental data and model considerations demonstrate that the PBMR enhances reactant conversion and selectivity.Small oscillations in CO production were observed experimentally. Their amplitude was taken as a basis for comparison of packed-bed operation instability. The likely source of oscillatory behavior is the non-uniformity in reaction conditions along the reactor. It was found that membrane distributed feed, by providing a more uniform reactor operation, is an effective remedy from these instabilities.It is found, both by simulations and experimental observations, that relative reactor performance depends strongly on the operating conditions. Using formaldehyde yield as the basis for optimization, optimal reactor performances are determined to be in the order: PBMR-O > FBR > PBMR-M. Further PBMR productivity enhancement is possible by optimizing the membrane feed distribution pattern.


1985 ◽  
Vol 50 (10) ◽  
pp. 2122-2133 ◽  
Author(s):  
Jindřich Zahradník ◽  
Marie Fialová ◽  
Jan Škoda ◽  
Helena Škodová

An experimental study was carried out aimed at establishing a data base for an optimum design of a continuous flow fixed-bed reactor for biotransformation of ammonium fumarate to L-aspartic acid catalyzed by immobilized cells of the strain Escherichia alcalescens dispar group. The experimental program included studies of the effect of reactor geometry, catalytic particle size, and packed bed arrangement on reactor hydrodynamics and on the rate of substrate conversion. An expression for the effective reaction rate was derived including the effect of mass transfer and conditions of the safe conversion-data scale-up were defined. Suggestions for the design of a pilot plant reactor (100 t/year) were formulated and decisive design parameters of such reactor were estimated for several variants of problem formulation.


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3347
Author(s):  
Arslan Mazhar ◽  
Asif Hussain Khoja ◽  
Abul Kalam Azad ◽  
Faisal Mushtaq ◽  
Salman Raza Naqvi ◽  
...  

Co/TiO2–MgAl2O4 was investigated in a fixed bed reactor for the dry reforming of methane (DRM) process. Co/TiO2–MgAl2O4 was prepared by modified co-precipitation, followed by the hydrothermal method. The active metal Co was loaded via the wetness impregnation method. The prepared catalyst was characterized by XRD, SEM, TGA, and FTIR. The performance of Co/TiO2–MgAl2O4 for the DRM process was investigated in a reactor with a temperature of 750 °C, a feed ratio (CO2/CH4) of 1, a catalyst loading of 0.5 g, and a feed flow rate of 20 mL min−1. The effect of support interaction with metal and the composite were studied for catalytic activity, the composite showing significantly improved results. Moreover, among the tested Co loadings, 5 wt% Co over the TiO2–MgAl2O4 composite shows the best catalytic performance. The 5%Co/TiO2–MgAl2O4 improved the CH4 and CO2 conversion by up to 70% and 80%, respectively, while the selectivity of H2 and CO improved to 43% and 46.5%, respectively. The achieved H2/CO ratio of 0.9 was due to the excess amount of CO produced because of the higher conversion rate of CO2 and the surface carbon reaction with oxygen species. Furthermore, in a time on stream (TOS) test, the catalyst exhibited 75 h of stability with significant catalytic activity. Catalyst potential lies in catalyst stability and performance results, thus encouraging the further investigation and use of the catalyst for the long-run DRM process.


2017 ◽  
Vol 2017 ◽  
pp. 1-10 ◽  
Author(s):  
Piotr Skrzypacz ◽  
Dongming Wei

The nonlinear Brinkman-Forchheimer-Darcy equation is used to model some porous medium flow in chemical reactors of packed bed type. The results concerning the existence and uniqueness of a weak solution are presented for nonlinear convective flows in medium with variable porosity and for small data. Furthermore, the finite element approximations to the flow profiles in the fixed bed reactor are presented for several Reynolds numbers at the non-Darcy’s range.


2020 ◽  
Vol 143 (3) ◽  
Author(s):  
Amit Arora ◽  
Asheesh Kumar ◽  
Gaurav Bhattacharjee ◽  
Chandrajit Balomajumder ◽  
Pushpendra Kumar

Abstract The case for developing novel technologies for carbon dioxide (CO2) capture is fast gaining traction owing to increasing levels of anthropogenic CO2 being emitted into the atmosphere. Here, we have studied the hydrate-based carbon dioxide capture and separation process from a fundamental viewpoint by exploring the use of various packed bed media to enhance the kinetics of hydrate formation using pure CO2 as the hydrate former. We established the fixed bed reactor (FBR) configuration as a superior option over the commonly used stirred tank reactor (STR) setups typically used for hydrate formation studies by showing enhanced hydrate formation kinetics using the former. For the various packing material studied, we have observed silica gel with 100 nm pore size to return the best kinetic performance, corresponding to a water to hydrate conversion of 28 mol% for 3 h of hydrate growth. The fundamental results obtained in the present study set up a solid foundation for follow-up works with a more applied perspective and should be of interest to researchers working in the carbon dioxide capture and storage and gas hydrate fields alike.


2019 ◽  
Vol 3 (2) ◽  
pp. 52 ◽  
Author(s):  
Steffen Flaischlen ◽  
Gregor D. Wehinger

A common reactor type in the chemical and process industry is the fixed-bed reactor. Accurate modeling can be achieved with particle-resolved computational fluid dynamic (CFD) simulations. However, the underlying bed morphology plays a paramount role. Synthetic bed-generation methods are much more flexible and faster than image-based approaches. In this study, we look critically at the two different bed generation methods: Discrete element method (DEM) (in the commercial software STAR-CCM+) and the rigid-body model (in the open-source software Blender). The two approaches are compared in terms of synthetically generated beds with experimental data of overall and radial porosity, particle orientation, as well as radial velocities. Both models show accurate agreement for the porosity. However, only Blender shows similar particle orientation than the experimental results. The main drawback of the DEM is the long calculation time and the shape approximation with composite particles.


Author(s):  
Fernando Martínez ◽  
M Isabel Pariente ◽  
Juan Antonio Melero ◽  
Juan Ángel Botas

AbstractCatalytic Wet Peroxide Oxidation (CWPO) for the continuous treatment of a phenolic aqueous solution has been studied on a pilot scale process. The pilot plant has been designed by integration of a catalytic fixed bed reactor (FBR) with a continuous stirred tank reactor (CSTR). The CSTR is used as reservoir for the continuous delivering of a recirculation stream through the catalytic bed. The main part of phenol mineralization takes place by catalytic oxidation in the FBR. The mesoporous SBA-15 silica-supported iron oxide (Fe


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