Performance Analysis of Centrifugal Pump at Different Operating Mode

2018 ◽  
Vol 4 (11) ◽  
pp. 8
Author(s):  
Bhanwar Lal ◽  
Dr. T. S. Deshmukh

The   aim of this research is to perform numerical simulation of centrifugal pump and PATs mode to analyse its cavitation characteristics and NPSHr at different operating conditions. It was found that maximum efficiency at design discharge for the PAT is about 2 % less than the efficiency in pump mode. It is observed that the efficiencies increase steadily on increasing the discharge from 8.88 kg/s to 14.8 kg/s. in both pump and turbine mode. Thereafter the rate of increase in efficiency becomes very less when increase in discharge to 17.76 kg/s.  Maximum efficiency of 59.49 % being achieved at 14.8 kg/s.

2016 ◽  
Vol 8 (10) ◽  
pp. 168781401667375 ◽  
Author(s):  
Wei Li ◽  
Xiaoping Jiang ◽  
Qinglong Pang ◽  
Ling Zhou ◽  
Wei Wang

In this study, the best efficiency point of end suction, radial discharge, centrifugal pump operated in turbine mode was arrived applying numerical and experimental analysis. The pump was simulated both in direct and turbine modes using Star CCM+ CFD software. Characteristic curves were developed for the pump in direct and turbine modes. A monoblock centrifugal pump of specific speed 35.89 (m, m3 /s) was used for this study. The pump was tested experimentally in turbine and pump mode .The theoretical and numerical results were verified by those obtained through experimentation. Some of the correlations proposed by earlier researchers for performance prediction of pump in reverse mode were also tested


Mathematics ◽  
2020 ◽  
Vol 8 (10) ◽  
pp. 1714
Author(s):  
Jian Xu ◽  
Longyan Wang ◽  
Stephen Ntiri Asomani ◽  
Wei Luo ◽  
Rong Lu

Rotor-stator interaction (RSI) in the centrifugal pump-as-turbine (PAT) is a significant source of high amplitude of the pressure pulsation and the flow-induced vibration, which is detrimental to the stable operation of PAT. It is therefore imperative to analyze the rotor-stator interaction, which can subsequently be used as a guideline for reducing the output of PAT noise, vibration and cavitation. In addition, it is important for a PAT to have a wide operating range preferably at maximum efficiency. In order to broaden the operating range, this work proposes a multi-condition optimization scheme based on numerical simulations to improve the performance of a centrifugal PAT. In this paper, the optimization of PAT impeller design variables (b2, β1, β2 and z) was investigated to shed light upon its influence on the output efficiency and its internal flow characteristics. Thus, the aim of the study is to examine the unsteady pressure pulsation distributions within the PAT flow zones as a result of the impeller geometric optimization. The numerical results of the baseline model are validated by the experimental test for numerical accuracy of the PAT. The optimized efficiencies based on three operating conditions (1.0Qd, 1.2Qd, and 1.4Qd) were maximally increased by 13.1%, 8.67% and 10.62%, respectively. The numerical results show that for the distribution of PAT pressure pulsations, the RSI is the main controlling factor where the dominant frequencies were the blade passing frequency (BPF) and its harmonics. In addition, among the three selected optimum cases, the optimized case C model exhibited the highest level of pressure pulsation amplitudes, while optimized case B reported the lowest level of pressure pulsation.


Author(s):  
Wenguang Li ◽  
Yuliang Zhang

In this study, the cavitating flow and cavitation performance are studied by employing the computational fluid dynamics method in the turbine mode of a centrifugal pump at part-load, best efficiency, and over-load points. The flow models are validated in the pump mode under noncavitation condition. The relationships between the performance variables and net positive suction head available are obtained, and the corresponding net positive suction heads required are extracted. The flow patterns, location, and shape of the cavity are illustrated; the pressure coefficient profiles on the blade surfaces are clarified and compared with those in the pump mode under both noncavitation and critical cavitation conditions. The cavitation performance and flow pattern as well as cavity shape in the turbine mode are distinguishably different from the pump mode. It is found out that the cavitation behavior in the turbine mode exhibits three notable features: a lower and less flow rate-dependent net positive suction head required, a flow rate-dependent suppressed rotational flow in the draft tube, as well as a rotational and extendable cavitating rope originated from the impeller cone. The results and methods can be important and useful for the design and selection of a centrifugal pump as turbine.


Author(s):  
A. P. Kuleshov ◽  
G. P. Itkin ◽  
A. S. Baybikov

A channel centrifugal pump has been developed which have calculated parameters during the nominal operating mode based on 3-dimensional computer simulation  (flow rate 5 l/min, pressure drop 100 mm). In addition, pump’s operating conditions in ECMO mode are considered at high pressure drops of 200–300 mm Hg with a  speed of rotor up to 3500 rpm. Simulation result was a creation of a new channel- type centrifugal pump with shear stress that do not exceed the allowable threshold  of 150 Pa, and also minimizing stagnation and flow recirculation zones. The  obtained data were also the result of use design of rotor with constant cross-section channels formed along a logarithmic curve and ensuring minimum turbulence due to the minimum outlet angle of the flow.


This paper presents the performance evaluation results of a radial discharge centrifugal pump obtained through experimentation and CFD simulation. The paper also presents a brief theory behind the difference in the performance of a centrifugal pump operated in pump mode and turbine mode. The pump CFD simulation is performed with Star CCM+ simulation software. The pumps studied are both mono block radial discharge centrifugal pumps with rated speed of rotation per minute as 1400 and 2800 and specific speeds 20.65 (m,m3 /s) and 35.89 (m,m3 /s) respectively. The CFD results were first validated for pump mode by comparing them with the manufacturer provided performance curves. The results of CFD simulation for turbine mode operation are then compared with experimentally obtained results. The paper also presents a brief theory about PAT concept.


2019 ◽  
Vol 141 (9) ◽  
Author(s):  
Zheng-Chuan Zhang ◽  
Hong-Xun Chen ◽  
Zheng Ma ◽  
Jian-Wu He ◽  
Hui Liu ◽  
...  

Through numerical simulation and experiments analysis, it is indicated that the hydraulic and anticavitation performance of a centrifugal pump with twisted gap drainage blades based on flow control theory can be significantly improved under certain operating conditions. In order to introduce the technology of gap drainage to practical applications, we put forward the parameter formulas of the twisted gap drainage blade to design three-dimensional new type blade, which are also proved to be effective for enhancing the dynamic characteristics of the centrifugal pump. Furthermore, a practical centrifugal pump is redesigned to be a twisted gap drainage impeller with the same structure size as the original impeller, and the nonlinear hybrid Reynolds-averaged Navier–Stokes (RANS)/large eddy simulation (LES) method is employed to simulate the hydraulic dynamic characteristics. Numerical simulation results show that the hydraulic performance and dynamic characteristics of the redesigned impeller centrifugal pump are significantly enhanced. In experiments, the twisted gap drainage blades structure not only remarkably improves the hydraulic performance and the pressure pulsation characteristics of the centrifugal pump but also reduces the vibration intensity.


Author(s):  
C. Patel Vedant ◽  
P. B.Vekariya

The study was undertaken to determine the performance of submersible pump and mono-block centrifugal pump to develop characteristic curves of and its operating conditions. The results revealed that submersible pump the maximum all over pump set efficiency was found 54.98 % at working head 40.43 m, discharge equal to 24.10 lps, WHP 12.99 and input HP 23.63, it was operating point of pump. More than 50 % efficiency can be achieved with discharge capacity varied between 24.10 to 17.89 lps. While Mono-block pump testing was done for suction lifts 0.5 m, 0.7 m, 1.6 m and 2.5m, the maximum efficiency was found 75.10 % at 0.7 m suction lift and at 29.34 m head under same static lift minimum efficiency was found 47.94 .So, operating head may be adopted 17 m against this head maximum efficiency is 48 %, discharge 11.9 lps and 5.5 HP


2012 ◽  
Vol 466-467 ◽  
pp. 251-255
Author(s):  
Tao Sun ◽  
Guo Hui Zhang ◽  
Yi Zhang ◽  
Zhong Yi Wang

Based on the periodic features of structure and flow field, two periodic boundaries are used to study the combined filter. The three stages filters are taken as integration for numerical simulation to acquire the resistance characteristics, which provide a reasonable foundation for performance analysis and optimized design of the filter. The resistance characteristics under different operating conditions acquired by experiment are compared with numerical simulation results of two periodic boundaries. The comparison validates the high precision of the ensemble simulation method.


2013 ◽  
Vol 456 ◽  
pp. 100-105 ◽  
Author(s):  
Jun Hu Yang ◽  
Sen Chun Miao

In order to research the effect of splitter blades main geometry factors on the performance of pump as turbine, the L9(34)orthogonal design scheme has been developed based on four factors which contain the blades circumferential biasing degrees, the outlet deflection angle, the outlet diameter and the number of blade. According to this design scheme, numerical simulation of centrifugal pump (ns48) as turbine has been done. By range analysis of computational results, the best design scheme of splitter blades and the level of each factor for the primary and secondary order of turbine efficiency (the outlet deflection angle, the outlet diameter, the number of blade, and blades circumferentially biasing degrees) are obtained. The internal characteristics analysis was done on centrifugal pump (ns48) as turbine at its optimal operating conditions. The results shows, compared with conventional impeller, that the internal velocity and pressure field distribution using the design scheme of composite impeller is more reasonable.


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