Modeling the Process of Laser Cladding in an External Acoustic Field to Determine the Effect of Ultrasound Intensity on the Morphology of the Cladding Layer

2021 ◽  
Vol 64 (3) ◽  
pp. 540-546
Author(s):  
B. A. Khamidullin ◽  
I. V. Tsivil’skii ◽  
A. Kh. Gil’mutdinov
Keyword(s):  
Laser Cladding ◽  
Acoustic Field ◽  
Cladding Layer ◽  
Ultrasound Intensity ◽  
External Acoustic Field

Research Status of Subsequent Machining of Laser Cladding Layers

2020 ◽  
Vol 15 ◽  
Author(s):  
Lei Li ◽  
Yujun Cai ◽  
Guohe Li ◽  
Meng Liu
Keyword(s):  
Tool Wear ◽  
Surface Quality ◽  
Laser Cladding ◽  
Wear Surface ◽  
Chip Formation ◽  
Cutting Temperature ◽  
Dimensional Accuracy ◽  
Cutting Parameters ◽  
Cladding Layer ◽  
Cladding Layers

Background: As an important method of remanufacturing, laser cladding can be used to obtain the parts with specific shapes by stacking materials layer by layer. The formation mechanism of laser cladding determines the “Staircase effect”, which makes the surface quality can hardly meet the dimensional accuracy of the parts. Therefore, the subsequent machining must be performed to improve the dimensional accuracy and surface quality of cladding parts. Methods: In this paper, chip formation, cutting force, cutting temperature, tool wear, surface quality, and optimization of cutting parameters in the subsequent cutting of laser cladding layer are analyzed. Scholars have expounded and studied these five aspects but the cutting mechanism of laser cladding need further research. Results: The characteristics of cladding layer are similar to that of difficult to machine materials, and the change of parameters has a significant impact on the cutting performance. Conclusion: The research status of subsequent machining of cladding layers is summarized, mainly from the aspects of chip formation, cutting force, cutting temperature, tool wear, surface quality, and cutting parameters optimization. Besides, the existing problems and further developments of subsequent machining of cladding layers are pointed out. The efforts are helpful to promote the development and application of laser cladding remanufacturing technology.

Modeling and Experiments of Laser Cladding With Droplet Injection

2005 ◽  
Vol 127 (9) ◽  
pp. 978-986 ◽  
Author(s):  
J. Choi ◽  
L. Han ◽  
Y. Hua
Keyword(s):  
Fluid Flow ◽  
Laser Cladding ◽  
Dynamic Motion ◽  
Cladding Layer ◽  
Melt Pool ◽  
Material Deposition ◽  
Modeling And Experiments ◽  
Solid Liquid Interface ◽  
Solid Liquid ◽  
The Impact

Laser aided Directed Material Deposition (DMD) is an additive manufacturing process based on laser cladding. A full understanding of laser cladding is essential in order to achieve a steady state and robust DMD process. A two dimensional mathematical model of laser cladding with droplet injection was developed to understand the influence of fluid flow on the mixing, dilution depth, and deposition dimension, while incorporating melting, solidification, and evaporation phenomena. The fluid flow in the melt pool that is driven by thermal capillary convection and an energy balance at the liquid–vapor and the solid–liquid interface was investigated and the impact of the droplets on the melt pool shape and ripple was also studied. Dynamic motion, development of melt pool and the formation of cladding layer were simulated. The simulated results for average surface roughness were compared with the experimental data and showed a comparable trend.

scholarly journals Study on the Effect of Ni Addition on the Microstructure and Properties of NiTi Alloy Coating on AISI 316 L Prepared by Laser Cladding

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4373
Author(s):  
Yuqiang Feng ◽  
Zexu Du ◽  
Zhengfei Hu
Keyword(s):  
Laser Cladding ◽  
Niti Alloy ◽  
Second Phase ◽  
Content Increase ◽  
Strengthening Effect ◽  
Mixed Powder ◽  
Microstructure And Properties ◽  
Cladding Layer ◽  
Ni Addition ◽  
Aisi 316 L

This paper investigated 55 NiTi commercial alloy powder and 55 NiTi with 5% pure Ni mixed powder (55 NiTi + 5 Ni) coatings fabricated by laser cladding to study the effect of extra Ni addition on the microstructure and properties of the coating. The XRD and EDS results show that the major phases in the coatings were NiTi and Ni3Ti. Besides that, a second phase like Ni4Ti3, Fe2Ti, and NiTi2 was also detected, among which, NiTi2 was only found in 55 NiTi coating. The proportion of the phase composition in the coating was calculated via the software Image-Pro Plus. The hardness of the cladding layer reaches 770–830 HV, which was almost four times harder than the substrate, and the hardness of 55 NiTi + 5 Ni coating was around 8% higher than that of 55 NiTi coating. The wear resistance of the 55 NiTi + 5 Ni coating was also better; the wear mass loss decreased by about 13% and with a smaller friction coefficient compared with the 55 NiTi coating. These results are attributed to the solid solution strengthening effect caused by Ni addition and the second phase strengthening effect caused by the content increase of the Ni3Ti phase in the cladding layer.

scholarly journals Effect of Cooling Method on Formability of Laser Cladding IN718 Alloy

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3734
Author(s):  
Jianyu Yang ◽  
Xudong Li ◽  
Fei Li ◽  
Wenxiao Wang ◽  
Zhijie Li ◽  
...  
Keyword(s):  
Laser Cladding ◽  
Primary Dendrite ◽  
Solidification Rate ◽  
Processing Condition ◽  
Layer By Layer ◽  
Water Cooling ◽  
Cooling Device ◽  
K Value ◽  
Cladding Layer ◽  
Thin Walled

The finite element model (FE) of temperature field of straight thin-walled samples in laser cladding IN718 was established, and the growth of microstructure was simulated by cellular automata (CA) method through macro-micro coupling (CA-FE). The effects of different cooling conditions on microstructure, hardness, and properties of laser-cladding layer were studied by designing cooling device. The results show that the simulation results are in good agreement with the microstructure of the cladding layer observed by the experiment. With the scanning strategy of reducing laser power layer-by-layer, the addition of water cooling device and the processing condition of 0.7 mm Z-axis lift, excellent thin-walled parts can be obtained. With the increase of cladding layers, the pool volume increases, the temperature value increases, the temperature gradient, cooling rate, solidification rate, K value gradually decrease, and eventually tend to be stable, in addition, the hardness shows a fluctuating downward trend. Under the processing conditions of layer-by-layer power reduction and water cooling device, the primary dendrite arm spacing reduced to about 8.3 μm, and the average hardness at the bottom of cladding layer increased from 260 HV to 288 HV. The yield strength and tensile strength of the tensile parts prepared under forced water cooling increased to a certain extent, while the elongation slightly decreased.

Numerical Simulation on Temperature Field in Multi-Layers Inside-Beam Powder Feeding when Laser Cladding

2012 ◽  
Vol 499 ◽  
pp. 114-119 ◽  
Author(s):  
Ming Di Wang ◽  
Shi Hong Shi ◽  
X.B. Liu ◽  
Cheng Fa Song ◽  
Li Ning Sun
Keyword(s):  
Numerical Simulation ◽  
Heat Source ◽  
Laser Beam ◽  
Cooling Rate ◽  
Light Source ◽  
Laser Cladding ◽  
Laser Scanning ◽  
Initial Conditions ◽  
Cladding Layer ◽  
Powder Feeding

Numerical simulation of laser cladding is the main research topics for many universities and academes, but all researchers used the Gaussian laser light source. Due to using inside-beam powder feeding for laser cladding, the laser is dispersed by the cone-shaped mirror, and then be focused by the annular mirror, the laser can be assumed as the light source of uniform intensity.In this paper,the temperature of powder during landing selected as the initial conditions, and adopting the life-and-death unit method, the moving point heat source and the uniform heat source are realized. In the thickness direction, using the small melt layer stacking method, a finite element model has been established, and layer unit is acted layer by layer, then a virtual reality laser cladding manu-facturing process is simulated. Calculated results show that the surface temperature of the cladding layer depends on the laser scanning speed, powder feed rate, defocus distance. As cladding layers increases, due to the heat conduction into the base too late, bath temperature will gradually increase. The highest temperature is not at the laser beam, but at the later point of the laser beam. In the clad-ding process, the temperature cooling rate of the cladding layer in high temperature section is great, and in the low-temperature, cooling rate is relatively small. These conclusions are also similar with the normal laser cladding. Finally, some experiments validate the simulation results. The trends of simulating temperature are fit to the actual temperature, and the temperature gradient can also ex-plain the actual shape of cross-section.

Microstructure and Hardness of the ZrO2/Ni60A Composite Coating Formed by Feeding Powder Laser-Clad on Circular Surface

2011 ◽  
Vol 138-139 ◽  
pp. 732-736
Author(s):  
Ba Sheng Ouyang ◽  
Run Juan You
Keyword(s):  
Laser Cladding ◽  
Ceramic Powder ◽  
Scanning Speed ◽  
Micro Hardness ◽  
Processing Property ◽  
Laser Process ◽  
Cladding Layer ◽  
Parameter Variations ◽  
Circular Surface ◽  
Cladding Layers

Cladding experiment with parameter variations was presented to manufacture the better processing property coating by laser cladding self-fused Ni-based ceramic powder of ZrO2 composite on the excircle surface of 304 SUS. The influence of the laser process parameters on macroscopic view, microstructure and micro-hardness of the laser cladding layers were investigated. The results show that we can get better coating when laser power is 1.5KW, and that the cladding layer microstructure has the trend of refined framework with the growing of scanning speed; micro-hardness will be higher and distribution from substratum to surface with little fluctuate by optimizing scanning speed.

On the interaction between a charged drop and an external acoustic field

2002 ◽  
Vol 47 (3) ◽  
pp. 299-305
Author(s):  
A. I. Grigor’ev ◽  
A. P. Gaibov ◽  
S. O. Shiryaeva
Keyword(s):  
Acoustic Field ◽  
Charged Drop ◽  
External Acoustic Field

Experimental characterizations of laser cladding of iron- and nickel-based alloy powders on carbon steel 1045 for remanufacturing

2016 ◽  
Vol 232 (12) ◽  
pp. 1023-1035 ◽  
Author(s):  
Mingsan Xu ◽  
Jibin Jiang ◽  
Bingbing Li ◽  
Weilong Cong ◽  
Dongdong Zhang
Keyword(s):  
Carbon Steel ◽  
Laser Cladding ◽  
Orthogonal Design ◽  
Substrate Material ◽  
Medium Carbon Steel ◽  
Medium Carbon ◽  
Cladding Layer ◽  
Bonding Shear Strength ◽  
Steel Substrates ◽  
Cladding Layers

The purpose of this investigation is to test the laser cladding of different alloy powders onto 1045 medium-carbon steel substrates for parts remanufacturing. The types of alloy powder, laser output powers, and scanning speeds are selected as influencing factors to conduct laser cladding experiments with orthogonal design on the carbon steel 1045 substrate. Bonding shear strength and microhardness of the cladding layer and the substrate are tested and analyzed. The high resolution scanning electron microscopy and energy dispersive X-ray spectroscopy are also used to analyze cladding layers, microstructures, and elements. The experimental results show that a good metallurgical bond is formed between the cladding layer and the substrate without porous cracks and other defects. Shear stress intensity of nickel-based powder is two to three times higher than that of substrate material, while iron-based powder is five times higher than the substrate material. The type of the powder is the most significant factor and laser power is the least. The hardness of outer cladding layer is higher than that of bonding section and inner section. In the heat-affected zone, hardness is higher than that of the substrate material.

Microstructures and Performance of Laser Cladding and Quenching Remanufactured Cladding Layer on QT700 Ductile Cast Iron Gear Surface

2021 ◽  
Vol 58 (5) ◽  
pp. 0514003-514003185
Author(s):  
陈世鑫 Chen Shixin ◽  
雷卫宁 Lei Weining ◽  
任维彬 Ren Weibin ◽  
薛冰 Xue Bing
Keyword(s):  
Cast Iron ◽  
Laser Cladding ◽  
Ductile Cast Iron ◽  
Cladding Layer ◽  
And Performance
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