ffect of Na2WO4 in electrolyte on mechanical properties of oxide layer on Al alloy via plasma electrolytic oxidation

2015 ◽  
Vol 53 (8) ◽  
pp. 535-540 ◽  
Author(s):  
Young Gun Ko ◽  
Dong Hyuk Shin ◽  
Hae Woong Yang ◽  
Yeon Sung Kim ◽  
Joo Hyun Park ◽  
...  
2020 ◽  
Vol 27 (11) ◽  
pp. 2050007
Author(s):  
KOANGYONG HYUN ◽  
JUNG-HYUNG LEE ◽  
SEONG-JONG KIM

Plasma electrolytic oxidation (PEO) is an electrochemical-based surface modification technique that produces oxide layers on valve metals. The PEO process is performed in an electrolyte solution, which offers the possibility of particles’ incorporation into the growing oxide layer. In this study, we employed a PEO technique on a commercial Al alloy in an aqueous suspension of carbon nanotubes (CNTs) to fabricate CNT-incorporated oxide layer. The voltage–time response was recorded during the process. The surface of the resulting oxide layer was characterized by means of a scanning electron microscope (SEM), an energy-dispersive X-ray spectrometer (EDS), and X-ray diffraction (XRD). It was found from the SEM observation that the CNTs were successfully incorporated into the oxide layer. The PEO with the addition of CNTs led to a delay in time to breakdown (50[Formula: see text][Formula: see text][Formula: see text]s) and a decrease in breakdown voltage (442[Formula: see text][Formula: see text][Formula: see text]V) in the voltage–time curve. The microstructural feature was clearly distinguishable between the oxide layers produced with and without CNTs: a pancake-like structure for PEO without CNTs, and a doughnut-like structure for PEO with CNTs. However, neither the results of the structure analysis nor the elemental analysis provides a clear indication of carbon, even though the presence of CNTs in the oxide layer is evident, suggesting that further optimization of CNT concentration is required.


2018 ◽  
Vol 54 (5A) ◽  
pp. 151 ◽  
Author(s):  
Quang Phu Tran

Plasma electrolytic oxidation (PEO) technique is well known to use for modifying the surface of valve metal such as Al, Mg and Ti, which improves mechanical and corrosion resistance properties. PEO is an electrochemical process of oxidation by creating micro-discharges on the surface of metal immersed in an electrolyte under applying a high voltage. Electrolyte used in PEO process is almost based on alkali ions such as Na ion. The report on PEO process using free-alkali ion is very rare. In this study, the oxide layer on 6061 Al alloy was produced in a free-alkali ion electrolyte containing calcium phosphate and ammonia water by PEO method. Microstructure, micro-hardness and corrosion resistance of PEO coated were investigated and discussed. Surface morphology analysis indicated the coating characterized by micro-pores, pan-cakes like, and micro-crakes with pore size and percentage of pores on coating surface are smaller than 1 mm and 2.5 %, respectively. Micro-hardness and corrosion resistance of PEO coated are greatly improved compared to the bare Al alloy. Free-alkali-ions in oxide layer coated on Al alloy is important for many applications today.


2011 ◽  
Vol 158 (10) ◽  
pp. C325 ◽  
Author(s):  
Kang Min Lee ◽  
Jong Oh Jo ◽  
Eung Seok Lee ◽  
Bongyoung Yoo ◽  
Dong Hyuk Shin

2012 ◽  
Vol 463-464 ◽  
pp. 406-409 ◽  
Author(s):  
D.Y. Choi ◽  
J. Hwang ◽  
K.M. Lee ◽  
K.R. Shin ◽  
Y.G. Ko ◽  
...  

The paper reported the effect of zirconia incorporation on the oxide layer modification of the valve metal such as magnesium coated by plasma electrolytic oxidation (PEO). To incorporate zirconia particles into the oxide layer, PEO coatings were carried out under AC condition in electrolytes containing zirconia powder. After PEO coatings, structure observation revealed that a number of zirconia particles were distributed uniformly throughout the oxide layer while the size and distribution of pores remained unchanged as compared to the results coated by PEO without zirconia. It was found that fine zirconia particles incorporated into the oxide layers played an important role in enhancing the anti-corrosion properties of bare metal.


Molecules ◽  
2021 ◽  
Vol 26 (7) ◽  
pp. 2094
Author(s):  
Yevheniia Husak ◽  
Joanna Michalska ◽  
Oleksandr Oleshko ◽  
Viktoriia Korniienko ◽  
Karlis Grundsteins ◽  
...  

The biodegradable metals, including magnesium (Mg), are a convenient alternative to permanent metals but fast uncontrolled corrosion limited wide clinical application. Formation of a barrier coating on Mg alloys could be a successful strategy for the production of a stable external layer that prevents fast corrosion. Our research was aimed to develop an Mg stable oxide coating using plasma electrolytic oxidation (PEO) in silicate-based solutions. 99.9% pure Mg alloy was anodized in electrolytes contained mixtures of sodium silicate and sodium fluoride, calcium hydroxide and sodium hydroxide. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), contact angle (CA), Photoluminescence analysis and immersion tests were performed to assess structural and long-term corrosion properties of the new coating. Biocompatibility and antibacterial potential of the new coating were evaluated using U2OS cell culture and the gram-positive Staphylococcus aureus (S. aureus, strain B 918). PEO provided the formation of a porous oxide layer with relatively high roughness. It was shown that Ca(OH)2 was a crucial compound for oxidation and surface modification of Mg implants, treated with the PEO method. The addition of Ca2+ ions resulted in more intense oxidation of the Mg surface and growth of the oxide layer with a higher active surface area. Cell culture experiments demonstrated appropriate cell adhesion to all investigated coatings with a significantly better proliferation rate for the samples treated in Ca(OH)2-containing electrolyte. In contrast, NaOH-based electrolyte provided more relevant antibacterial effects but did not support cell proliferation. In conclusion, it should be noted that PEO of Mg alloy in silicate baths containing Ca(OH)2 provided the formation of stable biocompatible oxide coatings that could be used in the development of commercial degradable implants.


Coatings ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 116 ◽  
Author(s):  
Bernd Engelkamp ◽  
Björn Fischer ◽  
Klaus Schierbaum

Oxide layers on titanium foils were produced by galvanostatically controlled plasma electrolytic oxidation in 12.9 M sulfuric acid with small amounts of phosphoric acid added up to a 3% mole fraction. In pure sulfuric acid, the oxide layer is distinctly modified by plasma discharges. As the time of the process increases, rough surfaces with typical circular pores evolve. The predominant crystal phase of the titanium dioxide material is rutile. With the addition of phosphoric acid, discharge effects become less pronounced, and the predominant crystal phase changes to anatase. Furthermore, the oxide layer thickness and mass gain both increase. Already small amounts of phosphoric acid induce these effects. Our findings suggest that anions of phosphoric acid preferentially adsorb to the anodic area and suppress plasma discharges, and conventional anodization is promoted. The process was systematically investigated at different stages, and voltage and oxide formation efficiency were determined. Oxide surfaces and their cross-sections were studied by scanning electron microscopy and energy-dispersive X-ray spectroscopy. The phase composition was determined by X-ray diffraction and confocal Raman microscopy.


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