scholarly journals Integrated Design in Load Carrying and Energy Absorption of Composite Tube

2022 ◽  
Vol 8 ◽  
Author(s):  
Hanjie Hu ◽  
Bing Du ◽  
Wenkai Jiang ◽  
Changqi Zheng ◽  
Ning Zhu ◽  
...  
Keyword(s):  
Energy Absorption ◽  
Integrated Design ◽  
Theoretical Models ◽  
Hybrid Structure ◽  
Al Alloy ◽  
Absorption Tube ◽  
Load Carrying ◽  
Open Hole ◽  
Energy Absorbing ◽  
The Cost

In this study, a type of tube with an open-hole AL alloy tube nested outside the CFRP tube is designed and fabricated, and the energy absorbing characteristics and failure mechanism under quasi-static axial compression are discussed. It is found that the summing tube composed of two single tubes has less energy absorption than the hybrid tube. Numerical simulation and theoretical models are used to evaluate the influence of the hybrid tube in terms of cost and weight, and it is found that under the same energy absorption, the hybrid tube has a weight reduction of 39.2% compared to the open-hole AL tube, which was 25.7% of the cost of the CFRP tube. This hybrid structure has potential as the load-carrying and energy absorption tube.

Key Performance Indicators of Tubes Used as Energy Absorbers

2014 ◽  
Vol 626 ◽  
pp. 155-161 ◽  
Author(s):  
T.X. Yu ◽  
Yan Fei Xiang ◽  
Min Wang ◽  
Li Ming Yang
Keyword(s):  
Energy Absorption ◽  
Carrying Capacity ◽  
Performance Indicators ◽  
Key Performance Indicators ◽  
Absorption Capacity ◽  
Load Carrying Capacity ◽  
Load Carrying ◽  
Engineering Designs ◽  
Energy Absorbers ◽  
Energy Absorbing

Based on our extensive studies on the experimental, theoretical and numerical results on various tubes under axial compression/impact in the last few years, we propose a set of Key Performance Indicators (KPIs) to assess and compare the energy absorbing performance of tubular structures with various configurations, so as to guide the design of energy absorbers whilst to archive a certain degree of optimization. The KPIs have five factors: Effective stroke ratio (ESR), Non-dimensional Load-carrying capacity (NLC), Effectiveness of energy absorption (EEA), Specific energy absorption capacity (SEA), Stableness of load-carrying capacity (SLC).The paper presents a series of diagrams to compare the energy absorbing performance of various tubes in terms of the four KPIs as described above. The work is valuable to engineering designs and applications, as well as to the further studies of the topic.

Key Performance Indicators of Tubes and Foam-Filled Tubes Used as Energy Absorbers

2015 ◽  
Vol 07 (04) ◽  
pp. 1550060 ◽  
Author(s):  
Yanfei Xiang ◽  
Min Wang ◽  
Tongxi Yu ◽  
Liming Yang
Keyword(s):  
Energy Absorption ◽  
Carrying Capacity ◽  
Performance Indicators ◽  
Key Performance Indicators ◽  
Load Carrying Capacity ◽  
Tubular Structures ◽  
Load Carrying ◽  
Foam Filled ◽  
Energy Absorbers ◽  
Energy Absorbing

Based on a systematic investigation on the experimental, theoretical and numerical results on various tubes under axial compression/impact including our own tests, a set of key performance indicators (KPIs) for assessing and comparing the energy absorbing performance of tubular structures with various configurations is proposed, so as to guide the design of energy absorbers whilst to facilitate parameter optimization. The five KPIs proposed on the basis of mechanical analyses are effective stroke ratio (ESR), nondimensional load-carrying capacity (NLC), specific energy absorption (SEA), effectiveness of energy absorption (EEA) and undulation of load-carrying capacity (ULC). Moreover, by considering the influence of foam filling, these five KPIs are also modified and extended to the foam-filled tubes. The paper presents a series of diagrams to compare the energy absorbing performance of various tubes in terms of the five KPIs as described above. It transpires that the energy absorption performance of circular tubes is superior to that of square tubes. It is also confirmed that the mass of foam fillers results in reductions of SEA and EEA, though foam fillers will greatly improve the NLC of empty tubes. The novelty of the present study is displayed on the following aspects: (1) uniquely defining the effective stroke by the maximum point of "energy efficiency" f so as to avoid ambiguity which appeared in the literature; (2) instead of a single indicator such as SEA, proposing a set of five KPIs to comprehensively assess the performance of energy absorbers and (3) validating the usefulness of the proposed KPIs by comparing the performance of various tubular structures used as energy absorbers.

Energy Absorption of Axial Members With the Inclusion of Functionally Graded Cellular Structure

2015 ◽  
Author(s):  
Muhammad Ali ◽  
Khairul Alam ◽  
Eboreime Ohioma
Keyword(s):  
Energy Absorption ◽  
Cellular Structure ◽  
Tube Wall ◽  
Axial Loading ◽  
Hybrid Structure ◽  
Functionally Graded ◽  
Shell Elements ◽  
Thin Walled ◽  
Energy Absorbing ◽  
Deformation Modes

Axial members are commonly used in automotive structures and are responsible for absorbing significant portion of impact energy in the event of an accident. This study was conducted to investigate the effects of inclusion of functionally graded cellular structures in thin walled members under compressive axial loading. A compact functionally graded cellular structure was introduced inside a 352 mm long square tube with side length and wall thickness of 74 mm and 3.048 mm, respectively. The tube wall material was aluminum. The cellular structure’s geometry was observed in the cross-section of a banana peel that has a specific graded cellular packing in a confined space. This packing enables the peel to protect the internal soft core from external impacts. The same cellular pattern was used to construct the structure in present study. The study was conducted using non-linear finite element analysis in ABAQUS. The hybrid structure (tube and graded cellular structure) was fixed on one side and on the other (free end) side, was struck by a rigid mass of 300 Kg travelling at a velocity of 35 mph (15.64 m/s) along the axis of the square tube and perpendicular to the in-plane direction of the graded cellular structure. The tube and cell walls were discretized using reduced integration, hourglass control, 4 nodes, and hexahedral shell elements. The impact plate was modeled with 4 node rigid shell elements. General contact conditions were applied to define surface interaction among graded structure, square tube, and rigid plate. The parameters governing the energy absorbing characteristics such as deformation or collapsing modes, crushing/ reactive force, and energy curves, were evaluated. The results showed that the inclusion of graded cellular structure increased the energy absorption capacity of the square tube by 41.06%. The graded structure underwent progressive stepwise, layer by layer, crushing mode and provided lateral stability to the square tube thus delaying local tube wall collapse and promoting outward convex localized folds on the tube’s periphery as compared to highly localized and compact deformation modes that are typically observed in an empty square tube under axial compressive loading. The variation in deformation mode, large contact areas, presence of graded cellular structure resulted in enhanced stiffness of the hybrid structure, and therefore, high energy absorption by the structure. The results of this preliminary study show a potential of functionally graded cellular materials to significantly improve the energy absorbing capacities of thin walled members under axial loading by altering member’s crushing deformation modes.

Improved Crashworthy Aircraft Seat Design

2002 ◽  
Author(s):  
Kash Kasturi ◽  
Peter Kwok
Keyword(s):  
Energy Absorption ◽  
Integrated Design ◽  
Model Verification ◽  
Structural Members ◽  
Additional Energy ◽  
Precise Control ◽  
Occupant Protection ◽  
Passenger Seat ◽  
New Energy ◽  
Energy Absorbing

An innovative transport aircraft passenger seat concept for superior occupant protection, meeting all structural requirements used in typical seat designs was developed. This was accomplished with the use of new energy-absorbing structural members and precise control of seat deformation characteristics. Advanced dynamic finite element modeling technique was utilized to analyze the integrated design of the seat, occupants, restraints and energy absorbing elements. Results from certification tests on an existing seat design were used to validate the analytical model. Verification studies have shown good correlation between the analytical simulations and the test data. In addition, further improvements to occupant protection of this new aircraft seat design were accomplished by incorporating the seat back tilt mechanism coupled with the use of shoulder belt. The seat back tilt mechanism utilizes similar energy-absorption concept and provides additional energy absorption while being pulled forward by the shoulder belt.

scholarly journals Compressive Behaviour of Aluminium Pyramidal Lattice Material-Filled Tubes

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3817
Author(s):  
Yingjie Huang ◽  
Wenke Zha ◽  
Yingying Xue ◽  
Zimu Shi
Keyword(s):  
Mechanical Properties ◽  
Energy Absorption ◽  
Al Alloy ◽  
Compressive Behaviour ◽  
Lattice Material ◽  
Empty Tube ◽  
Thin Walled

This study focuses on the uniaxial compressive behaviour of thin-walled Al alloy tubes filled with pyramidal lattice material. The mechanical properties of an empty tube, Al pyramidal lattice material, and pyramidal lattice material-filled tube were investigated. The results show that the pyramidal lattice material-filled tubes are stronger and provide greater energy absorption on account of the interaction between the pyramidal lattice material and the surrounding tube.

Failure Analysis of the Tripping Operation and its Impact on Well Control

2015 ◽  
Author(s):  
Majeed Abimbola ◽  
Faisal Khan ◽  
Vikram Garaniya ◽  
Stephen Butt
Keyword(s):  
Human Error ◽  
Integrated Control ◽  
Fault Tree ◽  
Fault Tree Analysis ◽  
Well Control ◽  
Lost Circulation ◽  
Critical Elements ◽  
Open Hole ◽  
Critical Components ◽  
The Cost

As the cost of drilling and completion of offshore well is soaring, efforts are required for better well planning. Safety is to be given the highest priority over all other aspects of well planning. Among different element of drilling, well control is one of the most critical components for the safety of the operation, employees and the environment. Primary well control is ensured by keeping the hydrostatic pressure of the mud above the pore pressure across an open hole section. A loss of well control implies an influx of formation fluid into the wellbore which can culminate to a blowout if uncontrollable. Among the factors that contribute to a blowout are: stuck pipe, casing failure, swabbing, cementing, equipment failure and drilling into other well. Swabbing often occurs during tripping out of an open hole. In this study, investigations of the effects of tripping operation on primary well control are conducted. Failure scenarios of tripping operations in conventional overbalanced drilling and managed pressure drilling are studied using fault tree analysis. These scenarios are subsequently mapped into Bayesian Networks to overcome fault tree modelling limitations such s dependability assessment and common cause failure. The analysis of the BN models identified RCD failure, BHP reduction due to insufficient mud density and lost circulation, DAPC integrated control system, DAPC choke manifold, DAPC back pressure pump, and human error as critical elements in the loss of well control through tripping out operation.

Bending Behavior of Simply-Supported Sandwich Beams Subjected to Large Deflection

2018 ◽  
Vol 777 ◽  
pp. 569-574
Author(s):  
Zhong You Xie
Keyword(s):  
Energy Absorption ◽  
Large Deflection ◽  
Absorption Efficiency ◽  
Sandwich Beams ◽  
Element Simulation ◽  
Energy Absorption Efficiency ◽  
Load Carrying ◽  
Absorption Performance ◽  
Bending Behavior ◽  
The Moment

Due to thin skins and soft core, it is apt to local indentation inducing the concurrence of geometrical and material nonlinearity in sandwich structures. In the paper, finite element simulation is used to investigate the bending behavior of lightweight sandwich beams under large deflection. A modified formulation for the moment at mid-span section of sandwich beams under large deflection is presented, and energy absorption performance is assessed based on energy absorption efficiency. In addition, it is found that no local indentation arises initially, while later that increases gradually with loading displacement increasing. The height of the mid-span section as well as load-carrying capacity decreases significantly with local indentation depth increasing.

scholarly journals Energy Absorption Characteristics of Foam Filled Tri Circular Tube under Bending Loads

2021 ◽  
Vol 15 ◽  
pp. 159-164
Author(s):  
Fauzan Djamaluddin
Keyword(s):  
Energy Absorption ◽  
Failure Modes ◽  
Circular Tube ◽  
Comparative Investigation ◽  
Tubular Structures ◽  
Vehicle Engineering ◽  
Bending Resistance ◽  
Bending Loads ◽  
Foam Filled ◽  
Energy Absorbing

In this study, the researcher carried out a comparative investigation of the crashworthy features of different tubular structures with a quasi-static three bending point, like the foam-filled two and tri circular tube structures. Energy absorption capacities and failure modes of different structures are also studied. Furthermore, the general characteristics are investigated and compared for instance the energy absorption, specific energy absorption and energy-absorbing effectiveness for determining the potential structural components that can be used in the field of vehicle engineering. Experimental results indicated that under the bending conditions, the tri foam-filled structures were higher crashworthiness behaviour than the two foam-filled circular structures. Therefore, this study recommended the use of crashworthy structures, such as foam-filled tri circular tubes due to the increased bending resistance and energy-absorbing effectiveness.

scholarly journals Novel cellular materials for energy absorption applications

2020 ◽  
Author(s):  
Mohammed Mudassir ◽  
Mahmoud Mansour
Keyword(s):  
Additive Manufacturing ◽  
Energy Absorption ◽  
Metal Foams ◽  
Cellular Materials ◽  
Cellular Structures ◽  
Senior Project ◽  
Key Factor ◽  
Good Energy ◽  
To Come ◽  
Energy Absorbing

Cellular materials such as metal foams are porous, lightweight structures that exhibit good energy absorption properties. They have been used for many years in various applications including energy absorption. Traditional cellular structures do not have consistent pore sizes and their behaviors and properties such as failure mechanisms and energy absorption are not always same even within the same batch. This is a major obstacle for their applications in critical areas where consistency is required. With the popularity of additive manufacturing, new interest has garnered around fabricating metal foams using this technology. It is necessary to study the possibility of designing cellular structures with additive manufacturing and their energy absorbing behavior before any sort of commercialization for critical applications is contemplated. The primary hypothesis of this senior project is to prove that energy absorbing cellular materials can be designed. Designing in this context is much like how a car can be designed to carry a certain number of passengers. To prove this hypothesis, the paper shows that the geometry is a key factor that affects energy absorption and that is possible to design the geometry in order to obtain certain behaviors and properties as desired. Much like designing a car, it requires technical expertise, ingenuity, experience and learning curve for designing cellular structures. It is simple to come with a design, but not so much when the design in constrained by stringent requirements for energy absorption and failure behaviors. The scope was limited to the study of metal foams such as the ones made from aluminum and titanium. The primary interest has been academic rather than finding ways to commercialize it. The study has been carried out using simulation and experimental verification has been suggested for future work. Nevertheless, the numerical or simulation results show that energy absorbing cellular structures can be designed that exhibit good energy absorption comparable to traditional metal foams but perhaps with better consistency and failure behaviors. The specific energy absorption was found to be 18 kJ/kg for aluminum metal foams and 23 kJ/kg for titanium metal foams. The average crushing force has been observed to be around 70 kN for aluminum and around 190 kN for titanium. These values are within the acceptable range for most traditional metal foams under similar conditions as simulated in this paper.

scholarly journals Reversed-torsion-type crush energy absorption structure and its inexpensive partial-heating torsion manufacturing method based on origami engineering

2021 ◽  
pp. 1-31
Author(s):  
Xilu Zhao ◽  
Chenghai Kong ◽  
Yang Yang ◽  
Ichiro Hagiwara
Keyword(s):  
Energy Absorption ◽  
Peak Load ◽  
Point Of View ◽  
Building Structures ◽  
Manufacturing Method ◽  
Partial Heating ◽  
Vehicle Structure ◽  
Energy Absorbers ◽  
Energy Absorbing ◽  
Origami Engineering

Abstract Current vehicle energy absorbers face two problems during a collision in that there is only a 70% collapse in length and there is a high initial peak load. These problems arise because the presently used energy-absorbing column is primitive from the point of view of origami. We developed a column called the Reversed Spiral Origami Structure (RSO), which solves the above two problems. However, in the case of existing technology of the RSO, the molding cost of hydroforming is too expensive for application to a real vehicle structure. We therefore conceive a new structure, named the Reversed Torsion Origami Structure (RTO), which has excellent energy absorption in simulation. We can thus develop a manufacturing system for the RTO cheaply. Excellent results are obtained in a physical experiment. The RTO can replace conventional energy absorbers and is expected to be widely used in not only automobile structures but also building structures.

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