scholarly journals Empirical Modeling of Liquefied Nitrogen Cooling Impact during Machining Inconel 718

2020 ◽  
Vol 10 (10) ◽  
pp. 3603
Author(s):  
Matija Hribersek ◽  
Lucijano Berus ◽  
Franci Pusavec ◽  
Simon Klancnik

This paper explains liquefied nitrogen’s cooling ability on a nickel super alloy called Inconel 718. A set of experiments was performed where the Inconel 718 plate was cooled by a moving liquefied nitrogen nozzle with changing the input parameters. Based on the experimental data, the empirical model was designed by an adaptive neuro-fuzzy inference system (ANFIS) and optimized with the particle swarm optimization algorithm (PSO), with the aim to predict the cooling rate (temperature) of the used media. The research has shown that the velocity of the nozzle has a significant impact on its cooling ability, among other factors such as depth and distance. Conducted experimental results were used as a learning set for the ANFIS model’s construction and validated via k-fold cross-validation. Optimization of the ANFIS’s external input parameters was also performed with the particle swarm optimization algorithm. The best results achieved by the optimized ANFIS structure had test root mean squared error ( t e s t   R M S E ) = 0.2620 , and t e s t   R 2 = 0.8585 , proving the high modeling ability of the proposed method. The completed research contributes to knowledge of the field of defining liquefied nitrogen’s cooling ability, which has an impact on the surface characteristics of the machined parts.

Author(s):  
Longhua Xu ◽  
Chuanzhen Huang ◽  
Chengwu Li ◽  
Jun Wang ◽  
Hanlian Liu ◽  
...  

In the process of intelligent manufacturing, appropriate learning algorithm and intelligent model are necessary. In this work, a novel learning algorithm named random vibration and cross particle swarm optimization algorithm was proposed. The proposed algorithm is used for the prediction and optimization of machining process. Tool wear is an important factor that affects the machined surface quality during machining process, so it is necessary to find qualified tool wear prediction model and obtain the best combination of machining parameters to prolong tool life. In this study, the adaptive network–based fuzzy inference system was established to predict the tool wear width size. The random vibration and cross particle swarm optimization algorithm was tested using benchmark functions, and the results showed that random vibration and cross particle swarm optimization algorithm is able to find global optimum. Compared with the adaptive network–based fuzzy inference system trained by particle swarm optimization algorithm and adaptive network–based fuzzy inference system trained by differential evolution models, the results showed that the adaptive network–based fuzzy inference system trained by random vibration and cross particle swarm optimization algorithm can give a more accurate predicted value for offline prediction of the tool wear width size. In order to obtain the best combinations of cutting parameters under different removal area, the multi-objective optimization based on random vibration and cross particle swarm optimization algorithm was established. The optimized cutting parameters were verified and could be accepted to prolong tool life and improve machining efficiency.


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