scholarly journals Net Energy Analysis and Techno-Economic Assessment of Co-Production of Bioethanol and Biogas from Cellulosic Biomass

Fermentation ◽  
2021 ◽  
Vol 7 (4) ◽  
pp. 229
Author(s):  
Teeraya Jarunglumlert ◽  
Chattip Prommuak

Co-production is a process based on the biorefinery concept that maximizes the benefit of biomass by reusing residue from the production of one product to produce others. In this regard, biogas is one of the most researched second products for the production of ethanol from cellulosic biomass. However, operating this scheme requires additional investment in biogas processing equipment. This review compiles data from research studies on the co-production of bioethanol and biogas from lignocellulosic biomass to determine which is more worthwhile: leaving the residue or investing more to benefit from the second product. According to previous research, ethanol stillage can be converted to biogas via anaerobic digestion, increasing energy output by 2–3 fold. Techno-economic studies demonstrated that the co-production process reduces the minimum ethanol selling price to a level close to the market price of ethanol, implying the possibility of industrializing cellulosic ethanol production through this scheme.

2021 ◽  
Vol 8 ◽  
Author(s):  
Jorge Aburto ◽  
Elías Martínez-Hernández

Sugarcane is a major crop produced in many tropical countries including Mexico and has been the basis of a well-established agroindustry. However, the variation in market prices and health concerns over the consumption of sugar are challenging the economics and sustainability of sugarcane growers and mills. This paper presents a techno-economic assessment of using existing production capacity of sugarcane in Mexico and the correspondent Mexican sugarcane mills for producing ethanol as gasoline oxygenate, in comparison to the export of excess sugar production. Using the most recent statistics, we found out that the bioethanol potential is of 849,260,499 L/year which can cover for 100% of the premium and magna gasoline demand in metropolitan area (MA) and 48% of premium gasoline in rest of the country areas (RoCAs) at 5.8% w/v blending (2.7% O2 w/v). This can be done by diverting the 20% sugar production excess to ethanol with the benefit of a higher gross netback of 308.3 USD/ton of sugarcane in comparison to 222.5 USD/ton of sugarcane when it is exported. Furthermore, a minimum ethanol-selling price (MESP) of 0.5211 USD/L was estimated, showing that ethanol might be competitive against methyl tert-butyl ether (0.50 USD/L FOB Gulf price) as gasoline oxygenate agent. Decarbonizing gasoline in Mexico through the use of ethanol might allow the abatement of 5,766.8 kg CO2/day when 20% sugar is used. Concerning the underconstruction Dos Bocas refinery in Tabasco State, southern Mexico, ethanol blend at 5.8% in gasolines might but also contribute to the abatement of 6.1% of CO2 emissions and the required sugarcane was estimated at 1 million tons per year. All these indicate that sugarcane has a great potential as a feedstock to produce first-generation ethanol as a gasoline oxygenate agent in Mexico.


Science ◽  
1976 ◽  
Vol 192 (4235) ◽  
pp. 101-104 ◽  
Author(s):  
D. A. Huettner

Processes ◽  
2019 ◽  
Vol 7 (10) ◽  
pp. 642 ◽  
Author(s):  
Cheng ◽  
Wang ◽  
Dien ◽  
Slininger ◽  
Singh

A new process for conversion of sugarcane bagasse to ethanol was analyzed for production costs and energy consumption using experimental results. The process includes a sequential three-stage deacetylation, hot water, and disk-refining pretreatment and a commercial glucose-xylose fermenting S. cerevisiae strain. The simultaneous saccharification and co-fermentation (SScF) step used was investigated at two solids loadings: 10% and 16% w/w. Additionally, a sensitivity analysis was conducted for the major operating parameters. The minimum ethanol selling price (MESP) varied between $4.91and $4.52/gal ethanol. The higher SScF solids loading (16%) reduced the total operating, utilities, and production costs by 9.5%, 15.6%, and 5.6%, respectively. Other important factors in determining selling price were costs for fermentation medium and enzymes (e.g. cellulases). Hence, these findings support operating at high solids and producing enzymes onsite as strategies to minimize MESP.


2021 ◽  
Vol 238 ◽  
pp. 03002
Author(s):  
Alessandra Perna ◽  
Mariagiovanna Minutillo ◽  
Alessandro Sorce

The exploitation of the biomethane as transport fuel is receiving increasing attention in many European countries. Technologies and processes for improving the Biogas-to-biomethane production with a lower energy consumption and lower costs are objective of several techno-economic studies. In this paper two promising concepts for the biogas conversion are proposed and analyzed considering both technical and economic issues. The analysis regards the biogas upgrading by means of the chemical absorption with Hot Potassium Carbonate and the direct methanation of biogas by adding renewable hydrogen. In order to assess the feasibility of these technologies the numerical modelling has been applied for the plants designing. The energy results have then been used to assess the expected biomethane production price and a sensitivity analysis on the main parameters has been performed. Finally, economic performance of the options proposed will be evaluated under different market conditions.


2021 ◽  
Author(s):  
Amir Al Ghatta ◽  
James D. E. T. Wilton-Ely ◽  
Jason P. Hallett

Process simulations allow the evaluation of the emissions and selling price for the production of the key monomer FDCA based on different feedstocks and solvent systems, alongside considerations of safety and current process development.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Changjiang Li ◽  
Shuo Li

AbstractThe well-irrigated planting strategy (WI) consumes a large amount of energy and exacerbates greenhouse gas emissions, endangering the sustainable agricultural production. This 2-year work aims to estimate the economic benefit, energy budget and carbon footprint of a wheat–maize double cropping system under conventional rain-fed flat planting (irrigation once a year, control), ridge–furrows with plastic film mulching on the ridge (irrigation once a year, RP), and the WI in dry semi-humid areas of China. Significantly higher wheat and maize yields and net returns were achieved under RP than those under the control, while a visible reduction was found for wheat yields when compared with the WI. The ratio of benefit: cost under RP was also higher by 10.5% than that under the control in the first rotation cycle, but did not differ with those under WI. The net energy output and carbon output followed the same trends with net returns, but the RP had the largest energy use efficiency, energy productivity carbon efficiency and carbon sustainability among treatments. Therefore, the RP was an effective substitution for well–irrigated planting strategy for achieving sustained agricultural development in dry semi-humid areas.


2021 ◽  
Vol 12 (1) ◽  
Author(s):  
Zhi-Hua Liu ◽  
Naijia Hao ◽  
Yun-Yan Wang ◽  
Chang Dou ◽  
Furong Lin ◽  
...  

AbstractBiological lignin valorization has emerged as a major solution for sustainable and cost-effective biorefineries. However, current biorefineries yield lignin with inadequate fractionation for bioconversion, yet substantial changes of these biorefinery designs to focus on lignin could jeopardize carbohydrate efficiency and increase capital costs. We resolve the dilemma by designing ‘plug-in processes of lignin’ with the integration of leading pretreatment technologies. Substantial improvement of lignin bioconversion and synergistic enhancement of carbohydrate processing are achieved by solubilizing lignin via lowering molecular weight and increasing hydrophilic groups, addressing the dilemma of lignin- or carbohydrate-first scenarios. The plug-in processes of lignin could enable minimum polyhydroxyalkanoate selling price at as low as $6.18/kg. The results highlight the potential to achieve commercial production of polyhydroxyalkanoates as a co-product of cellulosic ethanol. Here, we show that the plug-in processes of lignin could transform biorefinery design toward sustainability by promoting carbon efficiency and optimizing the total capital cost.


Author(s):  
Kara G. Cafferty ◽  
David J. Muth ◽  
Jacob J. Jacobson ◽  
Kenneth M. Bryden

Engineering feedstock supply systems that deliver affordable, high-quality biomass remains a challenge for the emerging bioenergy industry. Cellulosic biomass is geographically distributed and has diverse physical and chemical properties. Because of this feedstock supply systems that deliver cellulosic biomass resources to biorefineries require integration of a broad set of engineered unit operations. These unit operations include harvest and collection, storage, preprocessing, and transportation processes. Design decisions for each feedstock supply system unit operation impact the engineering design and performance of the other system elements. These interdependencies are further complicated by spatial and temporal variances such as climate conditions and biomass characteristics. This paper develops an integrated model that couples a SQL-based data management engine and systems dynamics models to design and evaluate biomass feedstock supply systems. The integrated model, called the Biomass Logistics Model (BLM), includes a suite of databases that provide 1) engineering performance data for hundreds of equipment systems, 2) spatially explicit labor cost datasets, and 3) local tax and regulation data. The BLM analytic engine is built in the systems dynamics software package Powersim™. The BLM is designed to work with thermochemical and biochemical based biofuel conversion platforms and accommodates a range of cellulosic biomass types (i.e., herbaceous residues, short-rotation woody and herbaceous energy crops, woody residues, algae, etc.). The BLM simulates the flow of biomass through the entire supply chain, tracking changes in feedstock characteristics (i.e., moisture content, dry matter, ash content, and dry bulk density) as influenced by the various operations in the supply chain. By accounting for all of the equipment that comes into contact with biomass from the point of harvest to the throat of the conversion facility and the change in characteristics, the BLM evaluates economic performance of the engineered system, as well as determining energy consumption and green house gas performance of the design. This paper presents a BLM case study delivering corn stover to produce cellulosic ethanol. The case study utilizes the BLM to model the performance of several feedstock supply system designs. The case study also explores the impact of temporal variations in climate conditions to test the sensitivity of the engineering designs. Results from the case study show that under certain conditions corn stover can be delivered to the cellulosic ethanol biorefinery for $35/dry ton.


Author(s):  
Craig Evans

Alico Energy, LLC, a subsidiary of Alico, Inc., has been awarded a grant from the State of Florida under the Florida Energy Act and a grant and loan guarantee from the U.S. Department of Energy to construct one of the nation’s first cellulosic ethanol facilities in South Florida. The Alico Energy biorefinery will be capable of co-producing ethanol and electricity from any carbon-based feedstock or waste, including citrus peel, and trimmings from citrus trees. The initial plant will produce only ethanol. The capacity to produce electricity will be added at a later date. Paper published with permission.


2020 ◽  
Vol 4 (1) ◽  
pp. 13-26
Author(s):  
Sally Olasogba ◽  
Les DUCKERS

Abstract: Aim: According to COP23, Climate Change threatens the stability of the planet’s ecosystems, with a tipping point believed to be at only +2°C.  With the burning of fossil fuels, held responsible for the release of much of the greenhouse gases, a sensible world- wide strategy is to replace fossil fuel energy sources with renewable ones. The renewable resources such as wind, hydro, geothermal, wave and tidal energies are found in particular geographical locations whereas almost every country is potentially able to exploit PV and biomass. This paper examines the role that changing climate could have on the growing and processing of biomass. The primary concern is that future climates could adversely affect the yield of crops, and hence the potential contribution of biomass to the strategy to combat climate change. Maize, a C4 crop, was selected for the study because it can be processed into biogas or other biofuels. Four different Nigerian agricultural zones growing maize were chosen for the study. Long-term weather data was available for the four sites and this permitted the modelling of future climates. Design / Research methods: The results of this study come from modelling future climates and applying this to crop models. This unique work, which has integrated climate change and crop modelling to forecast yield and carbon emissions, reveals how maize responds to the predicted increased temperature, change in rainfall, and the variation in weather patterns. In order to fully assess a biomass crop, the full energy cycle and carbon emissions were estimated based on energy and materials inputs involved in farm management: fertilizer application, and tillage type. For maize to support the replacement strategy mentioned above it is essential that the ratio of energy output to energy input exceeds 1, but of course it should be as large as possible. Conclusions / findings: Results demonstrate that the influence of climate change is important and in many scenarios, acts to reduce yield, but that the negative effects can be partially mitigated by careful selection of farm management practices. Yield and carbon footprint is particularly sensitive to the application rate of fertilizer across all locations whilst climate change is the causal driver for the increase in net energy and carbon footprint at most locations. Nonetheless, in order to ensure a successful strategic move towards a low carbon future, and sustainable implementation of biofuel policies, this study provides valuable information for the Nigerian government and policy makers on potential AEZs to cultivate maize under climate change. Further research on the carbon footprint of alternative bioenergy feedstock to assess their environmental carbon footprint and net energy is strongly suggested. Originality / value of the article: This paper extends the review on the impact of climate change on maize production to include future impacts on net energy use and carbon footprint using a fully integrated assessment framework. Most studies focus only on current farm energy use and historical climate change impact on farm GHG emissions.   


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