scholarly journals Printing of Zirconia Parts via Fused Filament Fabrication

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5467
Author(s):  
Dorit Nötzel ◽  
Ralf Eickhoff ◽  
Christoph Pfeifer ◽  
Thomas Hanemann

In this work, a process chain for the fabrication of dense zirconia parts will be presented covering the individual steps feedstock compounding, 3D printing via Fused Filament Fabrication (FFF) and thermal postprocessing including debinding and sintering. A special focus was set on the comprehensive rheological characterization of the feedstock systems applying high-pressure capillary and oscillation rheometry. The latter allowed the representation of the flow situation especially in the nozzle of the print head with the occurring low-shear stress. Oscillation rheometry enabled the clarification of the surfactant’s concentration, here stearic acid, or more general, the feedstocks composition influence on the resulting feedstock flow behavior. Finally, dense ceramic parts (best values around 99 % of theory) were realized with structural details smaller than 100 µm.

Fluids ◽  
2021 ◽  
Vol 6 (5) ◽  
pp. 178
Author(s):  
Souhail Maazioui ◽  
Abderrahim Maazouz ◽  
Fayssal Benkhaldoun ◽  
Driss Ouazar ◽  
Khalid Lamnawar

Phosphate ore slurry is a suspension of insoluble particles of phosphate rock, the primary raw material for fertilizer and phosphoric acid, in a continuous phase of water. This suspension has a non-Newtonian flow behavior and exhibits yield stress as the shear rate tends toward zero. The suspended particles in the present study were assumed to be noncolloidal. Various grades and phosphate ore concentrations were chosen for this rheological investigation. We created some experimental protocols to determine the main characteristics of these complex fluids and established relevant rheological models with a view to simulate the numerical flow in a cylindrical pipeline. Rheograms of these slurries were obtained using a rotational rheometer and were accurately modeled with commonly used yield-pseudoplastic models. The results show that the concentration of solids in a solid–liquid mixture could be increased while maintaining a desired apparent viscosity. Finally, the design equations for the laminar pipe flow of yield pseudoplastics were investigated to highlight the role of rheological studies in this context.


2008 ◽  
Vol 141-143 ◽  
pp. 301-306 ◽  
Author(s):  
Annalisa Pola ◽  
Roberto Roberti ◽  
Michael Modigell ◽  
Lars Pape

A new aluminum alloy (AlSi5Mg0.5Cu0.3Ag) for semisolid die-casting applications was designed, starting from computational thermodynamics calculations by Computherm Database. The goal was to obtain a combination of good castability and proper concentration of hardening elements for strengthening precipitation treatment. The predicted thixotropic properties were verified by measuring the microstructural conventional parameters, such as globule size and shape factor, and the solidification range, by means of differential scanning calorimetry. To complete the characterization of this new alloy and to evaluate its applicability in industrial production, the shear rate and time-dependent flow behavior of the alloy in the semisolid state was studied in a Searle-type rheometer. A future aim of the present research is to try to use rheology testing as the tool to optimize the chemical composition, in order to design an alloy characterized by good mechanical performances and easy processability. Considering the strong influence of the solid fraction content on semisolid alloy viscosity, the rheology tests were interrupted after a certain time and the alloy was deeply freezed using vaporized liquid nitrogen, in order to fix the microstructure and verify the correctness of the thermodynamic simulation.


2020 ◽  
Vol 7 ◽  
Author(s):  
Priscila Melo ◽  
Raasti Naseem ◽  
Ilaria Corvaglia ◽  
Giorgia Montalbano ◽  
Carlotta Pontremoli ◽  
...  

Biodegradable composite materials represent one of the major areas of investigation for bone tissue engineering due to their tuneable compositional and mechanical properties, which can potentially mimic those of bone and potentially avoid the removal of implants, mitigating the risks for the patient and reducing the overall clinical costs. In addition, the introduction of additive manufacturing technologies enables a strict control over the final morphological features of the scaffolds. In this scenario, the optimisation of 3D printable resorbable composites, made of biocompatible polymers and osteoinductive inorganic phases, offers the potential to produce a chemically and structurally biomimetic implant, which will resorb over time. The present work focuses on the development and process optimisation of two hybrid composite filaments, to be used as feedstock for the fused filament fabrication 3D printing process. A Poly L-lactic acid matrix was blended with either rod-like nano-hydroxyapatite (nano-HA) or nanoparticles of mesoporous bioactive glasses, both partially substituted with strontium (Sr2+), due to the well-known pro-osteogenic effect of this ion. Both inorganic phases were incorporated into Poly L-lactic acid using an innovative combination of processes, obtaining a homogeneous distribution throughout the polymer whilst preserving their ability to release Sr2+. The filament mechanical properties were not hindered after the incorporation of the inorganic phases, resulting in tensile strengths and moduli within the range of cancellous bone, 50 ± 10 MPa and 3 ± 1 GPa. Finally, the rheological characterization of the hybrid composites indicated a shear thinning behaviour, ideal for the processing with fused filament fabrication, proving the potential of these materials to be processed into 3D structures aiming bone regeneration.


Polymers ◽  
2021 ◽  
Vol 13 (19) ◽  
pp. 3305
Author(s):  
Clemens Kastner ◽  
Dominik Altmann ◽  
Eva Kobler ◽  
Georg Steinbichler

We present a novel measurement die for characterizing the flow behavior of gas-containing polymer melts. The die is mounted directly on the injection-molding cylinder in place of the mold cavity and thus enables near-process measurement of viscosity (i.e., under the conditions that would be present were a mold attached). This integration also resolves the issue of keeping gas-containing polymer melts under pressure during measurement to prevent desorption. After thermal characterization of the die, various correction approaches were compared against each other to identify the most suitable one for our case. We conducted measurements using polypropylene in combination with two different chemical blowing agents. Increasing the blowing-agent content to up to 6% revealed an interestingly low influence of gases on melt viscosity, which was confirmed by elongational viscosity measurements. For verification, we compared our results to corresponding measurements taken on a high-pressure capillary rheometer and found that they were in excellent agreement. Our die cannot only be used for rheological characterization. Combined with ultrasound sensors, it provides an innovative way of measuring the volumetric flow rate. This development represents an important step in improving the sustainability of gas-containing polymer processing.


2013 ◽  
Vol 110 (7) ◽  
pp. 1973-1983 ◽  
Author(s):  
Eduardo C. Lau ◽  
Simyee Kong ◽  
Shaun McNulty ◽  
Claire Entwisle ◽  
Ann Mcilgorm ◽  
...  

2019 ◽  
Vol 2019 ◽  
pp. 1-7
Author(s):  
P. T. Akonor ◽  
C. Tortoe ◽  
C. Oduro-Yeboah ◽  
E. A. Saka ◽  
J. Ewool

The aim of this study was to characterize the physicochemical properties of starch isolated from two varieties of tigernuts. The results showed wide variations between the two types of tigernuts. Mean granule sizes were 11.1 and 6.1 μm, respectively, for starch from the yellow and black while amylose content ranged from 19 to 21%. Starch gels from the yellow variety were more stable to freeze-thaw and recorded 37.1% syneresis, compared to 56.5% after the first storage cycle. Pasting properties were significantly different (p < 0.05) among starch from the two tigernut varieties, with black recording higher peak viscosity, lower breakdown, and higher setback viscosity. Gels made from the yellow variety were clearer, softer, more adhesive, and more cohesive. Both gels showed a pseudoplastic flow behavior without thixotropy.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (11) ◽  
pp. 641-649
Author(s):  
JOSHUA OMAMBALA ◽  
CARL MCINTYRE

The vast majority of tissue production uses creping to achieve the required set of properties on the base sheet. The Yankee coating helps to develop the desired crepe that in turn determines properties such as bulk and softness. The adhesion of the sheet to the Yankee surface is a very important characteristic to consider in achieving the desired crepe. The coating mix usually consists of the adhesive, modifier, and release. A good combination of these components is essential to achieving the desired properties of the tissue or towel, which often are determined by trials on the machine that can be time consuming and lead to costly rejects. In this paper, five compositions of an industrial Yankee coating adhesive, modifier, and release were examined rheologically. The weight ratio of the adhesive was kept constant at 30% in all five compositions and the modifier and release ratios were varied. The normal force and work done by the different compositions have been shown at various temperatures simulating that of the Yankee surface, and the oscillatory test was carried out to explain the linear and nonlinear viscoelastic characteristic of the optimal coating composition.


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