scholarly journals Mud-Based Construction Material: Promising Properties of French Gravel Wash Mud Mixed with Byproducts, Seashells and Fly Ash as a Binder

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6216
Author(s):  
Yassine El Mendili ◽  
Manal Bouasria ◽  
Mohammed-Hichem Benzaama ◽  
Fouzia Khadraoui ◽  
Malo Le Guern ◽  
...  

The French gravel industry produces approximatively 6.5 million tons of gravel wash mud each year. This material offers very promising properties which require an in-depth characterization study before its use as a construction material, otherwise it is removed from value cycles by disposal in landfills. We examined the suitability of gravel wash mud and seashells, with fly ash as a binder, as an unfired earth construction material. Thermal and mechanical characterizations of the smart mixture composed of gravel wash mud, Crepidula fornicata shells and fly ash are performed. The new specimens exhibit high compressive strengths compared to usual earth construction materials, which appears as a good opportunity for a reduction in the thickness of walls. The use of fly ash and Crepidula shells in addition to gravel wash mud provides high silica and calcium contents, which both react with clay, leading to the formation of tobermorite and Al-tobermorite as a result of a pozzolanic reaction. Considering the reduction in porosity and improvements in strength, these new materials are good candidates to contribute significantly to the Sustainable Development Goals (SDGs) and reduce carbon emissions.

2017 ◽  
Vol 44 (3) ◽  
pp. 223-231 ◽  
Author(s):  
Tomi Kaakkurivaara ◽  
Heikki Korpunen

Increasing forest bioenergy utilization is increasing the need to discover more applications for fly ash to avoid dumping charges. Our study concentrates on defining the work phases of reconstruction work and estimation of construction costs for a method using biomass based fly ash. Cost calculations were carried out for two mixed structures of fly ash and aggregate, two uniform structures of fly ash, and a conventional aggregate structure, where construction material volumes were calculated per kilometre for each structure. Our study defined suitable machines and their productivity per hour for different work phases. Cost calculation equations were formed for the used machines and the transportation of construction materials. Our study showed that building a 250 mm thick uniform layer of fly ash was the best alternative for minimizing construction costs. However, building a 500 mm thick uniform layer of fly ash was the best alternative for minimizing dumping charges.


2020 ◽  
Vol 70 (340) ◽  
pp. 234
Author(s):  
A. Beycioğlu ◽  
H. Mis ◽  
E. D. Güner ◽  
H. Güner ◽  
N. Gökçe

This study presents a new approach to the utilization of industrial by-products in construction materials by using fly ash (FA) in the production of glass fiber-reinforced polyester (GRP) pipe. The FA was substituted by 10% and 20% (by weight of sand) in the mixtures to produce GRP pipes of 350 mm in diameter and 6 m in length for testing. Stiffness modulus (SM), axial tensile strength (ATS), and hoop tensile strength (HTS) tests were conducted on the produced GRP pipes and their elasticity modulus (EM) values were also calculated. To observe the microstructure of the GRP pipes and the interfacial transition zone of the layers, SEM and microscopic analyses were performed. Furthermore, a strain-corrosion test was conducted to obtain information about long term-performance of samples. The results showed that the FA-filled GRP pipes were found to meet the requirements of the related standards, and that the use of FA in the GRP pipe industry may be an important alternative approach to the utilization of industrial wastes via effective recycling mechanisms.


2020 ◽  
Author(s):  
Milica Karanac ◽  
Maja Đolić ◽  
Vladimir Pavićević ◽  
Aleksandar Marinković

<p>Coal thermal power plants (TPP) actively generate numerous solid combustion by-products, including fly ash and bottom ash. These TPP by-products have already found use in a variety of civil engineering applications, such as a substitute for sand and gravel in structures, as well as a binding component in certain types of cement (generally, concrete and masonry). Furthermore, such by-products have become a subject of increasing interest in environmental engineering as a low-cost and effective adsorbent for the removal of organic pollutants and heavy metals from wastewaters.</p><p>In order to minimize the impact of material cost, novel solutions for the development of a high capacity and long-term adsorbent have provided a high performance adsorbent for practical applications. This study is focused on the use of modified fly ash (MFA) activated by lime (Ca(OH)<sub>2</sub>) as an effective and low-cost adsorbent for the removal of As(V) ions. The adsorption capacity of the MFA adsorbent was found to be 35.40 mg g<sup>-1</sup>, while the kinetic and thermodynamic parameters indicated a spontaneous and endothermic process. Due to the low desorption potential of the exhausted adsorbent (MFA/As(V), their effective further material reuse was established to be feasible. The reuse of the exhausted adsorbent was obtained through pozzolanic MFA particles and Ca(OH)<sub>2, </sub>thereby formulating a construction material of a cementitious calcium-silicate hydrate. The toxicity leaching test (TCLP) and mechanical properties of the new construction material containing exhausted MFA (CM-MFA/As(V)) confirm its safe use in the laboratory as well as its semi-industrial application.</p><p>The specific objectives of this study have been: (i) to improve the adsorption performance of the MFA; (ii) to evaluate the material’s equilibrium, as well as the process’ kinetic and thermodynamic aspects, including  estimating its limiting step; and (iii) to investigate the possible reuse of the exhausted adsorbent in the production of construction materials. The kinetic data were successfully fitted by a pseudo-second-order equation and the Weber-Morris model. The metal-desorption experiments performed on the exhausted FA and MFA indicate a low recovery of the selected pollutants.</p><p>The major outcome of this study, indicates that double-valorization of fly ash opens new directions for waste management toward reuse in effective practical applications; i.e., for actual water –purification systems, as well as in the production of construction material.</p>


Author(s):  
Abaho G. Gershome ◽  
Jean de Dieu Mutabaruka ◽  
Leopold Mbereyaho

Construction materials are increasingly on high demand in the developing world. The construction industry has a challenge of discovering, new  alternative construction materials to conventional materials which are locally available materials in environmentally friendly manner. The  experimental tests are conducted on volcanic concrete system to analyze its properties especially corrosion resistance potential for its applicability in construction. The major aim is to investigate its suitability and corrosion resistance potential especially when used in construction of structures with embedded steel. The test results of the material show that volcanic concrete system with 30% fly ash and 10% silica fume cementing materials is an alternative green construction material. Permeability properties are reduced by 8% and 24% with 30% fly ash and 10% silica fume respectively. Tests also indicate that Compressive strength, Corrosion potential and polarization resistance in volcanic concrete system with supplementing  cement materials has more potential to resist sulfate attack when compared with conventional volcanic concrete systems. The supplementary cementing materials (SCM) reduce the pore system and hence decrease the ingress of corrosive ions an  water in concrete. Corrosive ions, moisture and air would initiate corrosion to the embedded steel in concrete leading to reduced service life such structures. Key word: Supplementary Cementing Materials, Sulfate attack, volcanic concrete system, Granite powder, river sand, Corrosion of embedded steel


2019 ◽  
Vol 280 ◽  
pp. 04013
Author(s):  
Irfan Prasetia ◽  
M. Fahmi Rizani

Nowadays, PLTU Asam-Asam produced enormous amounts of combustion waste in the form of coal ash. On the contrary, only a little effort has been made to utilize coal ash from PLTU Asam-Asam, especially from the research side. In fact, due to its siliceous material, when reacting with CH in concrete, will form CSH hence improves concrete strength. In this study, in order to analyze the physical and mechanical properties of concrete using fly ash from PLTU Asam-Asam, 54 concrete samples were prepared according to SNI-03-2834-2000. The examination of concrete samples workability was conducted based on the slump test according to SNI 1972:2008. Moreover, the compressive tests were carried out in accordance with SNI 1974:2011. The slump test results show that the pozzolanic reaction of fly ash contributes to the improvement of concrete workability. Furthermore, the variation in w/b ratio was also affecting the results of the slump test. As for the compressive strength, in general speaking, the replacement ratio of 30% of cement with fly ash in concrete could produce concrete strength up to 30 Mpa. It is also important to note that due to the pozzolanic reactions tends to delayed, it is expected that at later ages (above 28 days) concrete with fly ash will gain much more strength compared to ordinary concrete.


Author(s):  
Ajit R. Sapkal ◽  
Alankar V. Jadhav ◽  
M.V. Nagendra

– Concrete is the most widely used construction material in overall world due to its various advantages in the infrastructural industries. The production of cement causes atmospheric and environmental pollution by emitting carbon dioxide into the atmosphere. Pozzolonic by products from electrical industries are supplimentory cementitious materials such as GGBS, fly ash, slag, Rice Husk are utilized in recent years as cement alternative material for growing HSC with progressed workability, energy and durability with decreased permeability. High strength concrete (HSC) is made with adding mineral admixtures like silica fume, fly ash in the concrete. Using cementitious materials such as unprocessed fly ash and silica fume in the High strength concrete mix gives benefits in various ways. Also these materials reduces emission of carbon dioxide in the atmosphere. So that, It gives an environment friendly concrete for the sustainable development. Preparing high strength concrete by using these cementitious materials with super plasticizers gives required strength.


2020 ◽  
Vol 1007 ◽  
pp. 65-70
Author(s):  
Thammaros Pantongsuk ◽  
Chayanee Tippayasam ◽  
Pakamon Kittisayarm ◽  
Siripan Nilpairach ◽  
Duangrudee Chaysuwan

Conventional cement production process emits tons of carbon dioxide gas which is one of the greenhouse gases that influence the environment across the world. Discovering the alternative construction material with the eco-friendly process and the performance similar to or greater than ordinary Portland cement has been attractive to find out. This research presented green construction materials or so-called geopolymers from metakaolin substituted by high calcium fly ash by 20, 40, 60, 80 and 100 wt%. Some researches reported that geopolymer produced from metakaolin and fly ash with alkali solution gave a great result, but usually, they used fly ash containing very low calcium component. Compressive strength at 3, 7 and 28 curing days and flowability were conducted. The compressive strength of geopolymers blended with high calcium fly ash was still developed as the curing day increased and revealed the highest at 28 days especially on MK40 (high calcium fly ash 60 wt%). Geopolymer pastes prepared with a higher amount of high calcium fly ash exhibited less viscous. It was proved that the high amount of high calcium fly ash could be applied and gave extraordinary compressive strength. Furthermore, X-ray diffraction and X-ray fluorescence were used to investigate chemical properties as well as microstructure by a scanning electron microscope. For phase analysis, the existence of oxides of calcium and sulfur in high calcium fly ash resulted in the formation of thenardite, calcite, portlandite and C-S-H phase associating with geopolymeric phase. Therefore, this research proposed the opportunity for geopolymer production by using abundant high calcium fly ash to raise the value of the industrial waste products and green alternative construction material compared with OPC.


2013 ◽  
Vol 753-755 ◽  
pp. 628-631
Author(s):  
Zhi Xin Yue ◽  
Juan Nong Chen

Fly ash is a large amount of solid wastes produced from power plants, use of its resources has always been a matter of the government and experts are concerned. Combining with the characteristics of the nature of the fly ash, introduces the fly ash resource utilization in construction materials using some new approaches and application of the status quo.


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