scholarly journals Evaluation of Physical Characteristics and Sorption of Cement Mortars with Recycled Ceramic Aggregate

Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7852
Author(s):  
Agata Stolarska ◽  
Teresa Rucińska

The subjects of this study were mortars with varying amounts of recycled ceramic aggregate (RCA). As part of the fine aggregate, the RCA volume share is 10%, 20%, 30%, 50% and 100%. First, fresh mixture parameters were evaluated, such as consistency and air content measurement by pressure method. Next, specimens were molded for compressive strength and flexural strength tests after 7, 28 and 56 days of curing. The thermo-humidity parameters of the composites, i.e., coefficient of capillary action and thermal conductivity coefficient were also investigated using nonstationary method. Sorption kinetics of the mortars at different moisture conditions at 20 °C were also evaluated. Sorption tests were carried out using two methods: TM and DVS. The sorption isotherms were plotted on the basis of equilibrium moisture content for the materials tested. The isotherms obtained by the two methods were evaluated. The results allowed us to draw conclusions on the physical and mechanical parameters of the composites with different amounts of RCA and to evaluate the ability to absorb moisture from the environment by these types of materials. A clear decrease in the compressive strength after 28 days of curing compared to the reference mortar was recorded after using 30% to 100% of RCA (approx. 26% to approx. 39%). Changes in flexural strength were significantly smaller, reaching no more than approx. 7.5%. It was shown that the amount of RCA translates into the ability to sorb moisture, which may affect the application of this type of composites. The amount of RCA translates also into the thermal conductivity coefficient, which decreased with increasing amount of RCA.

Author(s):  
Adriane Pczieczek ◽  
Adilson Schackow ◽  
Carmeane Effting ◽  
Itamar Ribeiro Gomes ◽  
Talita Flores Dias

This study aims to evaluate the application of discarded tire rubber waste and Expanded Polystyrene (EPS) in mortar. For mortars fine aggregate was replaced by 10%, 20% and 30% of rubber and, 7.5% and 15% of EPS. We have verified the consistency, density, amount of air and water retentitivity in fresh state. The compressive strength, water absorption, voids ratio and specific gravity have been also tested in hardened state. The application of rubber powder contributed to the increase in entrained air content and in reducing specific gravity, as well as reducing compressive strength at 28 days. The addition of EPS also contributed to the increase of workability, water absorption and voids ratio, and decreased density and compressive strength when compared to the reference mortar. The use of rubber waste and EPS in mortar made the material more lightweight and workable. The mortars mixtures containing 10% rubber and 7.5% EPS showed better results.


2020 ◽  
Vol 868 ◽  
pp. 32-38
Author(s):  
Valéria Gregorová ◽  
Zuzana Štefunková ◽  
Miriam Ledererová

In this paper, the selected properties of lightweight composites based on the different kinds of binder and recycled waste plastics aggregate were studied. Plastic waste e.g. foamed polystyrene, polypropylene, polyurethane foam or ethyl vinyl acetate (EVA) as an aggregate in these composites was used. Cement CEM II B/S 32.5 R and an organic-based adhesive with the business name Conipur 360 were used as a binder. The cement composites consisted of constant water to cement ratio 0.50 and dose of cement 175 kg/m3. Mixtures of adhesive composites were prepared with constant dose of adhesive 100 kg/m3. The kind of recycled waste aggregate was only changed. The physical properties, such as bulk density, compressive strength and thermo-technical properties were verified. The application of organic-based adhesive resulted in a significant decreasing values of the bulk density (100 kg/m3 - 230 kg/m3) and the thermal conductivity coefficient (0.0511 W/m.K - 0.0686 W/m.K) of lightweight composites. The negative impact of this type of binder resulted to a decreasing value of the compressive strength (0.15 MPa - 0.32 MPa). Use of cement binder caused to an increasing of bulk density (290 kg/m3 - 375 kg/m3) and worsening of the thermal conductivity coefficient of these composites (0.0660 W/m.K - 0.0799 W/m.K). The compressive strength values of cement composites ranged from 0.24 MPa to 0.50 MPa.


2019 ◽  
Vol 262 ◽  
pp. 06002 ◽  
Author(s):  
Magdalena Dobiszewska ◽  
Waldemar Pichór ◽  
Paulina Szołdra

The study evaluates the use of waste basalt powder as a replacement of cement to enhance hydration of cement and mortar properties. The basalt powder is a waste resulting from preparation of aggregate used in asphalt mixture production. Previous studies have shown that analysed waste used as a fine aggregate replacement has a beneficial effect on some properties of mortar and concrete, i.e. compressive strength, flexural strength and freeze resistance. The present study shows the results of the research concerning the modification of cement paste and mortar with basalt powder. The modification consists in adding the powder waste as a partial replacement of cement. The percentages of basalt powder in this research are 0-40% and 0-20% by mass of cement in the pastes and mortars respectively. The experiments were carried out to determine the influence of basalt powder on cement hydration, as well as compressive and flexural strength. Results indicate that addition of basalt powder as a replacement of cement leads to deterioration of compressive strength. The flexural strength of mortar is improved in some cases. Waste basalt powder only slightly influences the cement hydration.


2013 ◽  
Vol 327 ◽  
pp. 40-43
Author(s):  
Xiao Long Li ◽  
Guo Zhong Li

The ordinary portland cement was used to prepare foamed cement insulation materials by physical foaming method. The influence of different process of fiber added to the foamed cement insulation materials on its performance was studied and the optimum mix ratio of raw materials was determined. The results showed that the glass fire could be evenly dispersed in the slurry by dry adding technology and got better enhanced effect. When the dosage of glass fire was 0.9%, the performance of the foamed cement material as follows: dry density of 318 kg/m3, 3d flexural strength of 0.61MPa, 3d compressive strength of 1.05MPa, thermal conductivity of 0.065W/(m·k). The reinforce mechanism of glass fire was explored.


2018 ◽  
Vol 162 ◽  
pp. 02024
Author(s):  
Waleed Abbas ◽  
Wasan Khalil ◽  
Ibtesam Nasser

Due to the rapid depletion of natural resources, the use of waste materials and by-products from different industries of building construction has been gaining increased attention. Geopolymer concrete based on Pozzolana is a new material that does not need the presence of Portland cement as a binder. The main focus of this research is to produce lightweight geopolymer concrete (LWGPC) using artificial coarse lightweight aggregate which produced from locally available bentonite clays. In this investigation, the binder is low calcium fly ash (FA) and the alkali activator is sodium hydroxide and sodium silicate in different molarities. The experimental tests including workability, fresh density, also, the compressive strength, splitting tensile strength, flexural strength, water absorption and ultrasonic pulse velocity at the age of 7, 28 and 56 days were studied. The oven dry density and thermal conductivity at 28 days age are investigated. The results show that it is possible to produce high strength lightweight geopolymer concrete successfully used as insulated structural lightweight concrete. The 28-day compressive strength, tensile strength, flexural strength, dry density, and thermal conductivity of the produced LWGPC are 35.8 MPa, 2.6MPa, 5.5 MPa, 1835kg/m3, and 0.9567 W/ (m. K), respectively.


2016 ◽  
Vol 8 (1) ◽  
pp. 31-40 ◽  
Author(s):  
Jurga Šeputytė-Jucikė ◽  
Marijonas Sinica

The main objective of this study is to create a lightweight aggregate concrete (LWAC) with a low thermal conductivity coefficient using expanded glass (EG) aggregate, produced from waste glass or crushed expanded polystyrene waste, obtained by crushing waste packing tare of household appliances. Research related to the effects of the amount of Portland cement (PC) as well as EG aggregates and crushed expanded polystyrene waste on physical (density, thermal conductivity coefficient, water absorption and capillary coefficient) and mechanical (compressive strength) properties of LWAC samples are provided. Insulating LWAC based on a small amount of PC and lightweight EG aggregates and crushed expanded polystyrene waste, with especially low thermal conductivity coefficient values (from 0.070 to 0.098 W/ (m·K)) has been developed. A strong relationship between thermal conductivity coefficient and density of LWAC samples was obtained. The density of LWAC samples depending on the amount of PC ranged between 225 and 335 kg/m3. A partial replacement of EG aggregate by crushed expanded polystyrene waste, results in relative density decrease of LWAC samples. In LWAC samples the increased amount of PC results in increased compressive strength.


2015 ◽  
Vol 754-755 ◽  
pp. 468-472 ◽  
Author(s):  
Chao Lung Hwang ◽  
Trong Phuoc Huynh

This work investigates the possibility of using fly ash (FA) and Vietnam residual rice husk ash (RHA) in producing unfired building bricks with applying densified mixture design algorithm (DMDA) method. In this research, little amount of cement was added into the mixtures as binder substitution. Unground rice husk ash (URHA), an agricultural by-product, was used as partial fine aggregate replacement (10% and 30%) in the mixtures. The solid bricks of 220×105×60 mm in size were prepared in this study. The hardened properties of the bricks were investigated including compressive strength, flexural strength and water absorption according to corresponding Vietnamese standards. Forming pressure of 35 MPa was applied to form the solid bricks in the mold. The test results show that all brick specimens obtained good mechanical properties, which were well conformed to Vietnamese standard. Compressive strength and flexural strength of the bricks were respectively in range of 13.81–22.06 MPa and 2.25–3.47 MPa. It was definitely proved many potential applications of FA and RHA in the production of unfired building bricks.


2011 ◽  
Vol 71-78 ◽  
pp. 490-493 ◽  
Author(s):  
Zhi Min He ◽  
Jun Zhe Liu ◽  
Tian Hong Wang

This paper presents a laboratory study on the effect of air entraining agent on the performance of thermal insulating mortar with glazed hollow bead. The test results show that with the dosage of air entraining agent increases, the consistency of thermal insulating mortar increases, apparent density, thermal conductivity and drying shrinkage decline, However, the compressive strength greater losses owing to excessive consumption of air entraining agent; air entraining agent within a certain dosage can significantly improve the operating performance of thermal insulation mortar, increase its consistency and reduce its apparent density, thermal conductivity coefficient and drying shrinkage. Due to excessive addition of air entraining agent, the apparent density, thermal conductivity and compressive strength of thermal insulation mortar all increase. For a specific insulation mortar, there will exist the best mixing amount of air entraining agent.


Copper slag is a rough blasting grit or a by-product acquired by the process of copper smelting and refining. These copper slags are recycled for copper recovery. In this paper, we analysed copper slag’s feasibility and evaluate its total competence in M25 grade concrete. In this observation, a concrete mixture is applied with copper slag as a fine aggregate ranging from 0%, 20%, 40%, 60%, 80%, and 100% respectively. The strength of copper slag’s implementation is accomplished on the basis of concrete’s flexural strength, compressive strength and splitting tensile strength. From the obtained results, in concrete 40% percentage of copper slag is used as sand replacement. On 28 days, the modulus of elasticity increased up to 32%, the compressive strength increased up to 34% and flexural strength is increased to 6.2%. From this experiment, it is proved technically that replacing sand using copper slag as a fine mixture in M25 grade concrete.


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