scholarly journals Preparation of Lightweight Ceramsite from Solid Waste Using SiC as a Foaming Agent

Materials ◽  
2022 ◽  
Vol 15 (1) ◽  
pp. 325
Author(s):  
Shuo Shang ◽  
Haihong Fan ◽  
Yuxiang Li ◽  
Lin Li ◽  
Zhou Li
Keyword(s):  
Water Absorption ◽  
Solid Waste ◽  
Bulk Density ◽  
Raw Materials ◽  
Lightweight Aggregate ◽  
High Water ◽  
National Standard ◽  
Lightweight Aggregate Concrete ◽  
Chemical Additives ◽  
Foaming Agent

SiC was chosen as the foaming agent, and river bottom silt, waste oil sludge, paint bucket slag, and fly ash were used as raw materials, to prepare lightweight ceramsite without adding any chemical additives. The effects of SiC dosing and sintering temperature on various properties of the ceramsite were studied, and the pore-forming mechanism of the lightweight ceramsite was clarified by thermal analysis and X-ray diffraction analysis. The results showed that the single ceramsite compressive strength, water absorption, bulk density, and porosity of ceramsite sintered at 1180 °C with 1.0% SiC were 2.15 MPa, 2.02%, 490 kg/m3, and 23.85%, respectively. The major mineralogical compositions were quartz, fayalite, and kyanite, with small amounts of albite-low from 1140 to 1190 °C. Furthermore, the concentration of all tested heavy metals from ceramsite was lower than the maximum allowable concentration of the leaching solution specified in the Chinese national standard (GB 5085.3-2007), which reveals that this solid waste ceramsite will not cause secondary environmental pollution. The prepared ceramsite, exhibiting lower bulk density, high water absorption and porosity, and effective solidification of deleterious elements, can be used to prepare green lightweight aggregate concrete. Importantly, preparation of solid waste ceramsite is an effective way to dispose of hazardous wastes.

Surface Modification for Porous Artificial Lightweight Aggregate and Mechanical Properties of the Resulting Concrete

2011 ◽  
Vol 117-119 ◽  
pp. 1302-1305
Author(s):  
Ning Liao ◽  
Hong Zhi Cui
Keyword(s):  
Mechanical Properties ◽  
Surface Modification ◽  
Water Absorption ◽  
Lightweight Concrete ◽  
Lightweight Aggregate ◽  
High Water ◽  
Lightweight Aggregate Concrete ◽  
Aggregate Concrete ◽  
High Water Absorption ◽  
Change Material

This research is one part of preliminary work for integrated structural-functional energy storage concrete by using porous artificial lightweight aggregate and phase change material. Lightweight aggregate concrete (LWAC) has been applied more and more extensively in recent years, but high water absorption of porous artificial lightweight aggregate (LWA) is inconvenient for LWAC production. In order to improve LWA application, in this paper, two aspects of lightweight aggregate (LWA) study have been carried out, namely, a) LWA surface modification. The effects of different concentration of surface modifier on water absorption of modified LWA were studied. b) Mechanical properties of lightweight aggregate concrete made of the unmodified and modified LWAs Through comparing the water absorption of unmodified and modified LWAs, it can be known that the surface modification for LWA can reduce the water absorption obviously. The three kinds of lightweight concrete possess nearly same strength at 7-day and, at 28-day, the strength of LWAC using 1:20 modified LWA is highest and that of LWAC using 1:5 modified LWA is lowest. 28 days compressive strength of LWAC using 1:20 modified LWA could be up to 46.1MPa.

scholarly journals Highly Efficient Glass Ceramic Thermal Insulation

2021 ◽  
Vol 263 ◽  
pp. 01017
Author(s):  
Ivan Vedyakov ◽  
Vladimir Vaskalov ◽  
Nikolai Maliavski ◽  
Mikhail Vedyakov
Keyword(s):  
Thermal Conductivity ◽  
Water Absorption ◽  
Thermal Insulation ◽  
Water Resistance ◽  
Raw Materials ◽  
High Water ◽  
New Production ◽  
Foaming Agent ◽  
Applied Technology ◽  
Foaming Temperature

Alkali-silicate thermal insulation materials (foam silicates) belong to the group of mineral heat insulators. Their main disadvantage is insufficient water resistance, to increase which special water-strengthening additives are introduced into materials. The aim of this work was to obtain and study foam silicates in granular (FGCG) and slab (FGCS) forms using a new production technology characterized by a simple one-stage technological scheme. Natural or technogenic amorphous silica, glassy sodium silicate (with the addition of carbonate or hydroxide) and a carbon-containing foaming agent, were used as the raw materials. Some part of the silica component was included in the binder solution, which made it possible to increase the silicate modulus in the final product to 5-10. This factor together with rather high Al2O3 concentration in the silica raw, made it possible to obtain foamed materials of very high water resistance. Another feature of the applied technology was a high foaming temperature (750–900°C). This factor makes a significant contribution to improving the water resistance of foam silicates, and significantly reducing their thermal conductivity and water absorption. As a result, FGCG was obtained with a bulk density of 170-440 kg/m3 (for FGCS – 300-400 kg/m3), a compressive strength in a cylinder of 0.5-6.3 MPa, a thermal conductivity of 0.046-0.084 W/(m·K) and a water absorption of 7.8-13.5% by volume. Mass loss of the specimens in boiling water was 0.12-0.33%, which puts obtained foamed materials on a par with most waterproof foam silicates being produced today.

The Development and Application of Super-Lightweight Aggregate Pumping Concrete

2012 ◽  
Vol 152-154 ◽  
pp. 24-27
Author(s):  
Chun Gao
Keyword(s):  
Bulk Density ◽  
High Speed ◽  
Working Condition ◽  
Lightweight Aggregate ◽  
Independent Study ◽  
Lightweight Aggregate Concrete ◽  
Railway Station ◽  
High Speed Railway ◽  
Aggregate Concrete

Applied in the construction of Wuhan railway station of the Wuhan-Guangzhou high-speed railway, the super-lightweight aggregate pumping concrete has been developed by the independent study on the tackifier, the substitute of lightweight aggregate for sand and tackifier for sand. The concrete has been used for 58000m3. The dry bulk density of the lightweight aggregate concrete is controlled at 1160kg/m³. And the concrete has a good performance in the homogeneity and working condition, and is easy for pumping.

scholarly journals Green and Durable Lightweight Aggregate Concrete: The Role of Waste and Recycled Materials

Materials ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 3041 ◽  
Author(s):  
Jiyu Wang ◽  
Kai Zheng ◽  
Na Cui ◽  
Xin Cheng ◽  
Kai Ren ◽  
...  
Keyword(s):  
Solid Waste ◽  
Negative Impact ◽  
Lightweight Aggregate ◽  
Cementitious Materials ◽  
Environmental Benefits ◽  
Industrial Wastes ◽  
Lightweight Aggregate Concrete ◽  
Future Research ◽  
Aggregate Concrete ◽  
By Products

Lightweight aggregate concrete manufactured by solid waste or recycled by-products is a burgeoning topic in construction and building materials. It has significant merits in mitigating the negative impact on the environment during the manufacturing of Portland cement and reduces the consumption of natural resources. In this review article, the agricultural and industrial wastes and by-products, which were used as cementitious materials and artificial lightweight aggregate concrete, are summarized. Besides, the mechanical properties, durability, and a few advanced microstructure characterization methods were reviewed as well. This review also provides a look to the future research trends that may help address the challenges or further enhance the environmental benefits of lightweight aggregate concrete manufactured with solid waste and recycled by-products.

Quality Technological Properties of Foundry Exhaust Dust as Alternative Ceramic Coating Raw Materials

2015 ◽  
Vol 1088 ◽  
pp. 395-398
Author(s):  
Luiz Oliveira Veriano dalla Valentina ◽  
Marilena Valadares Folgueras ◽  
Wanessa Rejane Knop ◽  
Maria Cristina Pacheco do Nascimento ◽  
Glaucia Aparecida Prates
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Ceramic Coating ◽  
Raw Materials ◽  
Linear Shrinkage ◽  
Inert Atmosphere ◽  
Technological Properties ◽  
Foundry Industry ◽  
Ceramic Manufacturing ◽  
Materials Used

The work evaluates the possibility of the use the exhauster powder generated in the foundry process in ceramic mass atomized semigre type. The raw materials used were semi-stoneware kind atomized powder used on the coating ceramic manufacturing and dust exhaust byproduct supplied by a foundry industry both from brazilian industries . Tests were conducted using a heating rate of 10o.C / min and oxidant and / or inert atmosphere. Specimens contained different amounts of byproduct to the extent of 30% by mass, in order to verify the maximum addition of byproduct and were used in order to analyze the technological properties evaluation (water absorption linear shrinkage, bulk density). at the temperature of 1100 ° C showed higher difference between the results obtained and 1200o C this difference decreased.

Study on Preparation of a New Foamed Cement Material

2013 ◽  
Vol 648 ◽  
pp. 104-107
Author(s):  
Chuan Wei Du ◽  
Guo Zhong Li
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Fly Ash ◽  
Ordinary Portland Cement ◽  
Raw Materials ◽  
Lightweight Aggregate ◽  
Foaming Agent ◽  
Cement Material ◽  
Foam Stabilizer ◽  
Scanning Electron

The ordinary Portland cement as matrix materials and fly ash as a lightweight aggregate were used to prepare a new foamed cement material by chemical foaming method though adding a proper level of foaming agent, foam stabilizer, and glass fiber. The raw materials’ ratio of new foamed cement was determined through the experiment. The microstructure of bubble was analysed by electronic scanning electron microscopy. The mechanism of foam stabilizer and fiber reinforced mechanisms were explored.

Experimental Study of the Foam Agent in Lightweight Aggregate Concrete

2012 ◽  
Vol 226-228 ◽  
pp. 1776-1779
Author(s):  
Yong Wei Wang ◽  
Bai Xiao Tang
Keyword(s):  
Compressive Strength ◽  
Apparent Density ◽  
Lightweight Aggregate ◽  
Lightweight Aggregate Concrete ◽  
Optimal Dosage ◽  
Foaming Agent ◽  
Aggregate Concrete ◽  
Wall Strength ◽  
Different Content ◽  
Good Range

Different content of foaming agent in the lightweight aggregate concrete test, the apparent density and compressive strength of concrete assessment indicators. Studies have shown that, with the dosage increase, the variation of the apparent density of the concrete is first decreases and then increases when the content is 0.8kg/m3 dry apparent density minimum; as the foaming agent content continues to grow, dry apparent density continues to increase, but the magnitude of increase is less obvious. At this point, its 28 days compressive strength of only 0.7MPa, the wall strength of the material does not meet the insulation requirements. Taking into account the apparent density and strength of wall insulation materials, requirements, test data to determine the optimal dosage of the foaming agent should be 0.4 ~ 0.6kg, to determine the content of foaming agent in the lightweight aggregate concrete of the most good range.

Comparison of Mechanical Properties of Fly Ash Artificial Geopolymer Aggregates with Natural Aggregate

2015 ◽  
Vol 754-755 ◽  
pp. 290-295 ◽  
Author(s):  
Alida Abdullah ◽  
Ku Amirrul Rahman Ku Yin ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Kamarudin Hussin ◽  
Mien Van Tran
Keyword(s):  
Mechanical Properties ◽  
Fly Ash ◽  
Specific Gravity ◽  
Water Absorption ◽  
Raw Materials ◽  
Construction Materials ◽  
High Water ◽  
Natural Aggregate ◽  
Materials Used ◽  
The Impact

This study was conducted to compare the mechanical properties of fly ash artificial geopolymer aggregates with natural aggregate (rock) in term of its impact strength, specific gravity and water absorption.The raw materials used were fly ash, sodium hydroxide, sodium silicate and natural aggregate. After the artificial geopolymer aggregate has been produced, its water absorption, specific gravity and aggregate impact test has been done. All results obtained were compared to natural aggregate. The result shows that the fly ash geopolymer aggregate are lighter than natural aggregate in term of its specific gravity. The impact value for fly ash artificial geopolymer aggregate slightly high compared to natural aggregate while it has high water absorption value compared to natural aggregate. As conclusion, the fly ash artificial geopolymer aggregate can be used as one of the construction materials in concrete as an alternative for coarse aggregate besides natural aggregate with more lightweight properties.

Reuse of water treatment plant sludge and dam sediment in brick-making

2001 ◽  
Vol 44 (10) ◽  
pp. 273-277 ◽  
Author(s):  
C. Huang ◽  
J.R. Pan ◽  
K.-D. Sun ◽  
C.-T. Liaw
Keyword(s):  
Compressive Strength ◽  
Water Treatment ◽  
Water Absorption ◽  
Satisfactory Result ◽  
Raw Materials ◽  
Treatment Plant ◽  
Water Treatment Plant ◽  
National Standard ◽  
Sintering Process ◽  
Water Treatment Plant Sludge

In this study, an attempt was made to use water treatment plant (WTP) sludge and dam sediment as raw materials for brick-making through the sintering process. The sinter of dam sediment fired at 1,050°C had a less than 15% ratio water absorption, and its compressive strength and bulk density met the Chinese National Standard (CNS) for first level brick. The WTP sludge sinter made under the same operating condition exhibited higher water absorption, larger shrinkage, but poorer compressive strength. When fired at 1,100°C, the shrinkage of the WTP sludge sinter was as high as 45%, although its compressive strength and water absorption of WTP sludge brick still met the standard for the first level brick. To reuse WTP sludge in an economical way, mixtures of various proportions of WTP sludge to dam sediment are used as raw materials. A satisfactory result was achieved when the ratio of the WTP sludge was less than 20% of the mixture. Results of tests indicated that the sinter of dam sediments which are fired at a temperature of 1000~1100°C has reached the requirement for tile brick.

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