scholarly journals Development of a Fast Modeling Approach for the Prediction of Scrap Preheating in Continuously Charged Metallurgical Recycling Processes

Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1280
Author(s):  
Christian Schubert ◽  
Dominik Büschgens ◽  
Moritz Eickhoff ◽  
Thomas Echterhof ◽  
Herbert Pfeifer

Improving the overall energy efficiency of processes is necessary to reduce costs, lower the specific energy consumption and thereby reduce the direct or indirect emission of gases that contribute to climate change. In many metallurgical processes, a large amount of energy is lost with the off-gas. In metallurgical recycling processes, off-gas often can be used to preheat the to-be-recycled metal scrap, leading to significantly higher energy efficiency. However, the application of preheating has the disadvantage that it often requires more precise planning in the design and better control of the process. In this paper, a simplified look at a continuously charged scrap preheating aggregate for the widely used electric arc furnace (EAF) in the steel processing industry is used as illustration. Continuous scrap charging in EAF-type furnaces in general has much higher demands on process control and general process knowledge, which is why they are found only very rarely. General issues and basic modeling approaches to mitigate such issues allowing a better process control will be described. In particular, a fast, one-dimensional modeling approach for the determination of the temperature distribution inside a constantly moving scrap bulk, with hot air (or exhaust gases) flowing through it, will be described. Possible modeling applications, assumptions, possible enhancements and limitations are shown. The first results indicate that this approach can be used as a solid basis for the modeling of scrap bulks with thermally thin parts, consisting of materials with similar thermodynamic material properties. Therefore, as a basis, this approach may help improve the design and control of future or existing preheating devices in metal recycling processes.

2021 ◽  
Vol 11 (3) ◽  
pp. 1297
Author(s):  
Ebrahim Taghinezhad ◽  
Mohammad Kaveh ◽  
Antoni Szumny

The present study examined the effect of ultrasonic pretreatment at three time the levels of 10, 20 and 30 min on some thermodynamic (effective moisture diffusivity coefficient(Deff), drying time, specific energy consumption (SEC), energy efficiency, drying efficiency, and thermal efficiency) and physical (color and shrinkage) properties of kiwifruit under hybrid hot air-infrared(HAI) dryer at different temperatures (50, 60 and 70 °C) and different thicknesses (4, 6 and 8 mm). A total of 11 mathematical models were applied to represent the moisture ratio (MR) during the drying of kiwifruit. The fitting of MR mathematical models to experimental data demonstrated that the logistic model can satisfactorily describe the MR curve of dried kiwifruit with a correlation coefficient (R2) of 0.9997, root mean square error (RMSE) of 0.0177 and chi-square (χ2) of 0.0007. The observed Deff of dried samples ranged from 3.09 × 10−10 to 2.26 × 10−9 m2/s. The lowest SEC, color changes and shrinkage were obtained as 36.57 kWh/kg, 13.29 and 25.25%, respectively. The highest drying efficiency, energy efficiency, and thermal efficiency were determined as 11.09%, 7.69% and 10.58%, respectively. The results revealed that increasing the temperature and ultrasonic pretreatment time and decreasing the sample thickness led to a significant increase (p < 0.05) in drying efficiency, thermal efficiency, and energy efficiency, while drying time, SEC and shrinkage significantly decreased (p < 0.05).


1989 ◽  
Vol 24 (3) ◽  
pp. 463-477
Author(s):  
Stephen G. Nutt

Abstract Based on discussions in workshop sessions, several recurring themes became evident with respect to the optimization and control of petroleum refinery wastewater treatment systems to achieve effective removal of toxic contaminants. It was apparent that statistical process control (SPC) techniques are finding more widespread use and have been found to be effective. However, the implementation of real-time process control strategies in petroleum refinery wastewater treatment systems is in its infancy. Considerable effort will need to be expended to demonstrate the practicality of on-line sensors, and the utility of automated process control in petroleum refinery wastewater treatment systems. This paper provides a summary of the discussions held at the workshop.


Energies ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 224
Author(s):  
Lucia Cattani ◽  
Anna Magrini ◽  
Paolo Cattani

Water extraction from air, based on reverse cycle systems, is becoming a technology more and more diffused and various models of air to water generators (AWG) are now available, all claiming the best efficiency. To date, there is not a standard indicator stating energy efficiency for AWGs, neither in the literature nor in technical practice. The only evaluation parameter, that can be found is a sort of specific energy consumption (SEC) without any clear indications about the involved calculation terms, definition of hypotheses, or environmental conditions. The current work is a first proposal of an indicator to standardise the AWG efficiency evaluation. The indicator is called WET (Water Energy Transformation); it states water production as a useful effect of an AWG machine and calculates its energy performance with an approach similar to COP (Coefficient of Performance) and EER (Energy Efficiency Ratio) evaluation. The indicator is meant to be a normalised tool that permits comparing different AWG machines, but it is also the first part of a wider study, currently under development that is oriented to obtain a global index formulation that combines WET itself, EER and COP, and it is intended for a comprehensive evaluation of all the useful effects of a reverse cycle in integrated machines, in compliance with the current efficiency evaluation approach. The current paper presents the WET equation, with a discussion about involved terms, a set of normalised calculation conditions and some application examples, including a comparison with SEC.


Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2416
Author(s):  
Marina Dorokhova ◽  
Fernando Ribeiro ◽  
António Barbosa ◽  
João Viana ◽  
Filipe Soares ◽  
...  

The energy efficiency requirements of most energy-consuming sectors have increased recently in response to climate change. For buildings, this means targeting both facility managers and building users with the aim of identifying potential energy savings and encouraging more energy-responsible behaviors. The Information and Communication Technology (ICT) platform developed in Horizon 2020 FEEdBACk project intends to fulfill these goals by enabling the optimization of energy consumption, generation, and storage and control of flexible devices without compromising comfort levels and indoor air quality parameters. This work aims to demonstrate the real-world implementation and functionality of the ICT platform composed of Load Disaggregation, Net Load Forecast, Occupancy Forecast, Automation Manager, and Behavior Predictor applications. Particularly, the results obtained by individual applications during the test phase are presented alongside the specific metrics used to evaluate their performance.


2018 ◽  
Vol 251 ◽  
pp. 03052 ◽  
Author(s):  
Andrey Benuzh ◽  
Sergey Fedorov ◽  
Ekaterina Orenburova

The article presents special characteristics of mathematical modeling of the process control a resource efficient heat supply system of industrial buildings and facilities, where constant temperature maintenance is especially critical for the process. A functional diagram of the operation of the continuous heat supply process is provided. The dependence of temperature at the point of heat-transfer fluid mixing on environmental is analyzed and control system operation algorithm is proposed.


2015 ◽  
Vol 747 ◽  
pp. 329-332
Author(s):  
Elham Maghsoudi Nia ◽  
Titi Hajihasani ◽  
Mohd Yazid Mohd Yunos ◽  
Nordin Abdul Rahman

Daylighting strategies and control of it, plays a significant role in energy efficiency and provision of visual comforts in buildings. This study conducted a review of literature and observation in a hot and dry region of Iran in order to investigate daylighting strategies and control of it by shading devices in the vernacular residential buildings. The results show thatdaylight in vernacular rooms was provided through door, window, Rozan, Moshabak, and Goljam. These components were equipped with thevertical and horizontalshading devices such as Orsi, Sarsayeh, Tabeshband and Kharakpoushto control the sunlight. The vernacular lighting strategy was in response to the energy efficiency and provided visual comfort.The vernacular concepts and schemes still can be adopted and reused by architects and developers. The study recommends appropriate daylight schemes and shading devices in design phase to achieve energy efficiency in new residential buildings.


Author(s):  
David Moreno Giner ◽  
Claudio Brenna ◽  
Ioannis Symeonidis ◽  
Gueven Kavadarlic

Multibody dynamics simulation technology can provide a great help to understand and analyze motorcycle dynamics. In fact, its application in this field has grown very fast in the last years. However, apart from the mathematical model of the vehicle, a virtual rider is essential in order to properly simulate a motorcycle. This is due to the unstable nature of two-wheeled vehicles, which makes them very difficult to simulate by using open-loop maneuvers. The problem of developing a virtual rider for motorcycles has already been covered in literature but most of the proposed control algorithms achieved their purpose without considering the physiological limits of the rider. The objective of the research activities presented here are the preliminary development of a realistic virtual rider based on an experimental campaign and its subsequent simulation together with a detailed multibody model of a motorcycle. Special emphasis was put on making the rider model as simple as possible to facilitate the posterior design of the controller. Real rider movements were measured under laboratory conditions by means of the Motion Analysis technique. Several volunteers with different riding experiences, gender and anthropometry were involved in the experiments in order to provide a valid dataset for the analysis. For the present research, the virtual rider controls the direction of the motorcycle by means of both a torque on the handlebars and the movement of his body. The upper part of the rider’s body was modeled as an inverted pendulum. With regard to the longitudinal dynamics, the motorcycle is controlled by means of the brake torques and by the engine torque, which is transmitted to the rear wheel by means of a simplified model of the chain. First results of the developed virtual rider are presented at the end of this paper.


2012 ◽  
Vol 490-495 ◽  
pp. 2286-2289
Author(s):  
Jun Han ◽  
Rui Li Chang

Being established in the requirement of teaching and practice, and connecting to the development of process equipment and control engineering specialty, a suit of experiment teaching instrument is designed, which relates to process control, automation, survey and control and correlative specialties. By the instrument, students can taste the actualizing of process equipment control and the application of advanced technology when learning engineering theory. This stimulates their enthusiasm in specialty courses study and enhances their practice capability and creative thinking


2013 ◽  
Vol 467 ◽  
pp. 277-281
Author(s):  
Shao Ning Han ◽  
Hong Wang ◽  
Hang Wu ◽  
Pi Song Sun ◽  
Yu Hui Xue ◽  
...  

According to Chinese traditional classification, large-sized jackets weight over 10,000 tons and stand in over 100-meter water. Large-sized jackets are different from the normal in construction tonnage, structural dimension and quality control requirements as well as construction difficulty. More complicated construction technology and programme, higher grade of materials, stricter control requirements on node weld and higher risks all need matched stricter, more meticulous and more comprehensive management in planning and scheduling. Combined with construction of LW3-1 deep-water jacket, this paper describes the planning, tracking progress, process control and optimization.


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