scholarly journals Vibration-Based In-Situ Detection and Quantification of Delamination in Composite Plates

Sensors ◽  
2019 ◽  
Vol 19 (7) ◽  
pp. 1734 ◽  
Author(s):  
Hanfei Mei ◽  
Asaad Migot ◽  
Mohammad Faisal Haider ◽  
Roshan Joseph ◽  
Md Yeasin Bhuiyan ◽  
...  

This paper presents a new methodology for detecting and quantifying delamination in composite plates based on the high-frequency local vibration under the excitation of piezoelectric wafer active sensors. Finite-element-method-based numerical simulations and experimental measurements were performed to quantify the size, shape, and depth of the delaminations. Two composite plates with purpose-built delaminations of different sizes and depths were analyzed. In the experiments, ultrasonic C-scan was applied to visualize the simulated delaminations. In this methodology, piezoelectric wafer active sensors were used for the high-frequency excitation with a linear sine wave chirp from 1 to 500 kHz and a scanning laser Doppler vibrometer was used to measure the local vibration response of the composite plates. The local defect resonance frequencies of delaminations were determined from scanning laser Doppler vibrometer measurements and the corresponding operational vibration shapes were measured and utilized to quantify the delaminations. Harmonic analysis of local finite element model at the local defect resonance frequencies demonstrated that the strong vibrations only occurred in the delamination region. It is shown that the effect of delamination depth on the detectability of the delamination was more significant than the size of the delamination. The experimental and finite element modeling results demonstrate a good capability for the assessment of delamination with different sizes and depths in composite structures.

Author(s):  
Weiping Liu ◽  
Victor Giurgiutiu

Crack detection with piezoelectric wafer active sensors (PWAS) is emerging as an effective and powerful technique in structural health monitoring (SHM). Modeling and simulation of PWAS and host structure play an important role in the SHM applications with PWAS. For decades finite element method has been extensively applied in the analysis of piezoelectric materials and structures. The advantage of finite element analysis over analytical solutions is that stress and electrical field measurements of complex geometries, and their variations throughout the device, are more readily calculated. FEM allows calculation of the stress and electric field distributions under static loads and under any applied electrical frequency, and so the effect of device geometry can be assessed and optimized without the need to manufacture and test numerous devices. Coupled field analysis taking both mechanical motions and electrical characteristics into account should all be employed to provide a systemic overview of the piezoelectric sensors/actuators (even arrays of them) and the host structures. This use of PWAS for SHM has followed two main paths: (a). Wave propagation (b). Electromechanical impedance; Previous research has shown that PWAS can detect damage using wave reflections, changes in wave signature, or changes in the electromechanical (E/M) impedance spectrum. The primary goal of this paper is to investigate the use of finite element method (FEM) to simulate various SHM methods with PWAS. For the simulation of Electro-mechanical (E/M) impedance technique, simple models, like free PWAS of different shapes and 1-dimmension beam with PWAS are investigated and the simulated structural E/M impedance was presented. For the wave propagation SHM technique, a long beam with several PWAS installed was studied. One PWAS is excited by tone burst signals and elastic wave will propagate along the beam. The existence of a crack will affect the structure integrity and the echo reflected by crack can be observed through the simulations. By using the coupled field elements, direct simulation of electro-mechanical interaction of the PWAS and the host structure was made possible. The electrical potential generated on the PWAS surface by the stimulation of elastic wave can be examined in our FEM analysis. The simulation results are then compared to analytical calculation and experimental data.


Author(s):  
Giola B. Santoni ◽  
Victor Giurgiutiu

In structural health monitoring (SHM), a network of embedded sensors permanently bonded to the structure is used to monitor the presence and extent of damage. The sensors can actively interrogate the structure through ultrasonic waves. Among the ultrasonic waves, Lamb waves are quite convenient because they can propagate at large distances in plates and then interrogate a large area. Lamb waves in a plate can be produced with piezoelectric wafer active sensors (PWAS) that are small, inexpensive, unobtrusive transducers. PWAS can be surface-mounted on an existing structured or placed inside composite materials. PWAS sensors use the piezoelectric principle. An alternating voltage applied to the PWAS terminals produces an oscillatory expansion and contraction of the PWAS. An oscillatory expansion and contraction of the PWAS produces an alternating voltage at the PWAS terminals. PWAS are bonded to the structure through an adhesive layer; the coupling with the investigated structure is higher then conventional transducers. If the PWAS bonded to the structure is excited, it couples its in-plane motion with the Lamb wave particle motion on the material surfaces. In previous studies, the Lamb wave mode tuning between PWAS and isotropic plates has been observed experimentally and theoretically. Recently experiments have been performed to verify the presence of tuning between bonded PWAS and composite plates. In the present paper, it will be discussed a method, normal mode expansion (NME), for predicting the tuning frequencies of the PWAS-plate structure. This method can be used for both isotropic and non-isotropic material. Experimental values for the tuning frequencies in isotropic plates are compared with the theoretically data obtain with integral transform solution and NME.


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