scholarly journals Design and discrete optimization of hybrid aluminum/composite drive shafts for automotive industry

2021 ◽  
Vol 9 (3B) ◽  
Author(s):  
Bertan Beylergil ◽  

Fiber reinforced composites have been widely used in automotive industry since they offer significant weight reduction, low manufacturing and tooling cost, and better integration of parts compared to metal counterparts. In this study, design optimization of a hybrid aluminum/composite drive shaft subjected to torsion was carried out using ANSYS Workbench with ACP module. The numerical validation of finite element (FE) model was carried out by means of theoretical, experimental, and numerical studies in the literature. The ply material, lay-up orientations, and thickness of aluminum layer were considered as design variables. The geometric parameters in design were the length and inner diameter of the drive shaft. Two important design constraints, the minimum first mode natural frequency and design torque, were considered to satisfy the design requirements of a rear-wheel drive shaft used in automotive industry. The optimum design variables were determined by using screening method. The optimum design parameters (length, inner diameter, ply angle, and material) were presented in tabular form. Compared to nonoptimized scenario, the optimized solution reduced the cost of the hybrid composite drive shaft about 30% without ignoring the design requirements.

Author(s):  
Masao Arakawa ◽  
Hiroshi Yamakawa

Abstract In this study, we summerize the method of fuzzy optimization using fuzzy numbers as design variables. In order to detect flaw in fuzzy calculation, we use LR-fuzzy numbers, which is known as its simplicity in calculation. We also use simple fuzzy numbers’ operations, which was proposed in the previous papers. The proposed method has unique characteristics that we can obtain fuzzy sets in design variables (results of the design) directly from single numerical optimizing process. Which takes a large number of numerical optimizing processes when we try to obtain similar results in the conventional methods. In the numerical examples, we compare the proposed method with several other methods taking imprecision in design parameters into account, and demonstrate the effectiveness of the proposed method.


2003 ◽  
Vol 17 (08n09) ◽  
pp. 1374-1380
Author(s):  
Jong Yun Jang ◽  
Chong Sun Lee ◽  
Chang Min Suh

The present study investigated design parameters of an anti-siphon device used with shunt valves to treat patients with hydrocephalus. Structural analyses were performed to understand roles of design variables and optimize performance of the diaphragm-type anti-siphon device (hereafter referred to as the ASD). Experiments were performed on the lab-made product and showed good agreements with the numerical simulations. Using the simulations, we were able to design a more physiological ASD which gave equal opening pressures in both supine and upright postures. Tissue encapsulization phenomenon was also simulated and the results indicated underdrainage of CSF in the upright position of the patient.


2001 ◽  
Author(s):  
Hasan Kurtaran ◽  
Tarek Omar ◽  
Azim Eskandarian

Abstract Optimum crashworthiness design of the vehicle rail structure is one of the crucial tasks in designing crashworthy vehicles that render better occupant protection. The usual trial-and-error approach in selecting the optimum design parameters, in order to maximize the energy absorbing capacity of the rail structure, is computationally expensive and cumbersome; particularly when there are several design parameters to be properly selected. Optimization methods can be used to automate the search for the optimum design parameters. In the current research, an efficient design optimization methodology is presented and utilized to obtain optimum crashworthiness design of the energy-absorbing rail structures. The methodology adopted in this research makes use of Design of Experiments (DOE) based approximation methods, numerical optimization algorithms and structural analysis software. The design optimization approach has been devoted to structural impact applications. The nonlinear explicit Finite Element (FE) code LS-DYNA was used to conduct the rail impact problems and generate the energy function to be maximized. Several design parameters have been proposed and used to optimize the rail structure. The results indicated the promising capabilities of the developed methodology for design optimization of the energy-absorbing rails in automotive industry.


Author(s):  
Mads Baandrup ◽  
Peter Noe Poulsen ◽  
John Forbes Olesen ◽  
Henrik Polk

<p>For the last six decades closed-box orthotropic steel girders have been widely used in cable supported bridges due to their simple but useful structural concepts. Several numerical parametric studies were previously carried out in order to investigate inherent fatigue stress problems and in general, to improve the bridge girder designs. However, often such studies have been carried out with over-simplified finite element models, especially where boundary conditions have been challenging. In the present work, an advanced multi-scale FE model of a suspension bridge is established with sophisticated boundary conditions applied to a local parametric sub-model of a bridge girder. Thus, the model accommodates realistic support conditions. With this sub-model, a parametric study of the usual design parameters is carried out with focus on fatigue and a Eurocode stiffness requirement. The study reveals trends and correlations for the varying design parameters. Finally, the parametric sub-model is utilized in an automatic gradient-based optimization of multiple design variables simultaneously with the goal of minimizing weight. The methods allow bridge engineers to push material utilization to its limits by giving new insight into the effect of changing design parameters.</p>


Author(s):  
Hyeong-Uk Park ◽  
Kamran Behdinan ◽  
Jae-Woo Lee ◽  
Joon Chung

A sensitivity analysis and an expert system have been applied to find the important design parameters for designing derivative aircraft subject to new design requirements. Additionally, the Reliability Based Design Optimization (RBDO) and Possibility Based Design Optimization (PBDO) methods are used to consider uncertainties on low fidelity analysis tools. This design process can used to reduce the time and cost for derivative design of engineering product by reducing the number of design variables. In this study, the process is applied to a conceptual design of light business jet aircraft.


2013 ◽  
Vol 40 (2) ◽  
pp. 263-275 ◽  
Author(s):  
Natasa Trisovic

Several methods for a calculation of derivatives of eigenvectors with respect to design parameters are described here. These are the finite-difference method, the modal method, a modified modal method, Nelson's method, an improved first-order approximation of eigenvalues and eigenvectors and an iterative method. By combining the other structural reanalysis techniques and one of these sensitivity methods, it is possible to enhance the efficiency and the accuracy of structural optimization techniques for determining the optimum condition of mechanical structure specified by an analyst. The sensitivity approach is based on the prior selection of updating parameters (design variables) in the initial FE model.


10.29007/2k64 ◽  
2018 ◽  
Author(s):  
Pat Prodanovic ◽  
Cedric Goeury ◽  
Fabrice Zaoui ◽  
Riadh Ata ◽  
Jacques Fontaine ◽  
...  

This paper presents a practical methodology developed for shape optimization studies of hydraulic structures using environmental numerical modelling codes. The methodology starts by defining the optimization problem and identifying relevant problem constraints. Design variables in shape optimization studies are configuration of structures (such as length or spacing of groins, orientation and layout of breakwaters, etc.) whose optimal orientation is not known a priori. The optimization problem is solved numerically by coupling an optimization algorithm to a numerical model. The coupled system is able to define, test and evaluate a multitude of new shapes, which are internally generated and then simulated using a numerical model. The developed methodology is tested using an example of an optimum design of a fish passage, where the design variables are the length and the position of slots. In this paper an objective function is defined where a target is specified and the numerical optimizer is asked to retrieve the target solution. Such a definition of the objective function is used to validate the developed tool chain. This work uses the numerical model TELEMAC- 2Dfrom the TELEMAC-MASCARET suite of numerical solvers for the solution of shallow water equations, coupled with various numerical optimization algorithms available in the literature.


2012 ◽  
Vol 452-453 ◽  
pp. 1351-1355 ◽  
Author(s):  
Grzegorz Wszołek ◽  
Piotr Czop ◽  
Dawid Jakubowski ◽  
Damian Slawik

The aim of this paper is to demonstrate a possibility to optimize a shock absorber design to minimize level of vibrations with the use of model-based approach. The paper introduces a proposal of an optimization method that allows to choose the optimal values of the design parameters using a shock absorber model to minimize the level of vibrations. A model-based approach is considered to obtain the optimal pressure-flow characteristic by simulations conducted with the use of coupled models, including the damper and the servo-hydraulic tester model. The presence of the tester model is required due to high non-linear coupling of the tested object (damper) and the tester itself to be used for noise evaluation. This kind of evaluation is used in the automotive industry to investigate dampers, as an alternative to vehicle-level tests. The paper provides numerical experimental case studies to show application scope of the proposed method


1999 ◽  
Vol 122 (1) ◽  
pp. 280-287 ◽  
Author(s):  
Hiromu Hashimoto ◽  
Yasuhisa Hattori

The aim of this paper is to develop a general methodology for the optimum design of magnetic head sliders in improving the spacing characteristics between a slider and disk surface under static and dynamic operating conditions of hard disk drives and to present an application of the methodology to the IBM 3380-type slider design. To generate the optimal design variables, the objective function is defined as the weighted sum of the minimum spacing, the maximum difference in the spacing due to variation of the radial location of the head, and the maximum amplitude ratio of the slider motion. Slider rail width, taper length, taper angle, suspension position, and preload are selected as the design variables. Before the optimization of the head, the effects of these five design variables on the objective function are examined by a parametric study, and then the optimum design variables are determined by applying the hybrid optimization technique, combining the direct search method and successive quadratic programming. From the obtained results, the effectiveness of optimum design on the spacing characteristics of magnetic heads is clarified. [S0742-4787(00)03701-2]


1996 ◽  
Author(s):  
Monier B. Botros ◽  
Bashar S. AbdulNour ◽  
Todd E. Smith ◽  
Ming-Chia Lia

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