Ultrapräzise Hochgeschwindigkeitsbearbeitung*/Ultra-precision high performance cutting - Part 1: Increasing the surface generation rate using tools with multiple cutting edges and high-speed spindels

2015 ◽  
Vol 105 (06) ◽  
pp. 366-370
Author(s):  
L. Schönemann ◽  
W. Preuß ◽  
O. Riemer ◽  
E. Foremny ◽  
E. Brinksmeier ◽  
...  

Die ultrapräzise Fräsbearbeitung ist eine flexible Möglichkeit zur Herstellung optischer Freiformflächen. Aufgrund der hohen Genauigkeitsanforderungen kommen hierbei jedoch zumeist einschneidige Werkzeuge und niedrige Spindeldrehzahlen zum Einsatz. Diese Arbeit zeigt zwei neue Ansätze zur Steigerung der Flächenleistung in der Ultrapräzisionsbearbeitung: den Einsatz thermisch verstellbarer Mehrfachwerkzeuge sowie die Verwendung ultrapräziser Hochgeschwindigkeitsspindeln in Verbindung mit neuen Methoden zur Auswuchtung.   Ultraprecision milling is a flexible process for generating optical freeform surfaces. Due to the tight tolerances of such parts, only single-edge tools and low spindle frequencies are applied. This publication presents two novel approaches to increase the surface generation rate in ultraprecision machining: the use of milling tools with multiple cutting edges that are aligned via a thermomechanical actuator and the application of high speed spindels that require novel approaches for balancing.

2015 ◽  
Vol 105 (07-08) ◽  
pp. 469-474
Author(s):  
L. Schönemann ◽  
N. Sassi ◽  
R. Krüger ◽  
A. Bloem ◽  
B. Denkena ◽  
...  

Die ultrapräzise Fräsbearbeitung ist eine flexible Möglichkeit, um optische Freiformflächen herzustellen. Aufgrund der hohen Genauigkeitsanforderungen sind die anwendbaren Vorschub- und Schnittgeschwindigkeiten allerdings beschränkt. Deshalb werden hier zwei neue Ansätze zur Wirtschaftlichkeitssteigerung präsentiert: der Einsatz ultrapräziser Magnetführungen sowie die modellbasierte Vorhersage von Bahnabweichungen und deren Kompensation mithilfe der elektromagnetischen Führung (Teil 1: wt 6-2015, S. 366–370).   Ultra-precision milling is a flexible process for generating optical freeform surfaces. However, due to the tight tolerances of such parts, only low feedrates and cutting velocities are applied. This publication presents two novel approaches to increase the productivity of ultra-precision machining: the use of electromagnetic guideways and the model-based prediction of path deviations and their compensation using the electromagnetic guideway.


Author(s):  
N. Yoshimura ◽  
K. Shirota ◽  
T. Etoh

One of the most important requirements for a high-performance EM, especially an analytical EM using a fine beam probe, is to prevent specimen contamination by providing a clean high vacuum in the vicinity of the specimen. However, in almost all commercial EMs, the pressure in the vicinity of the specimen under observation is usually more than ten times higher than the pressure measured at the punping line. The EM column inevitably requires the use of greased Viton O-rings for fine movement, and specimens and films need to be exchanged frequently and several attachments may also be exchanged. For these reasons, a high speed pumping system, as well as a clean vacuum system, is now required. A newly developed electron microscope, the JEM-100CX features clean high vacuum in the vicinity of the specimen, realized by the use of a CASCADE type diffusion pump system which has been essentially improved over its predeces- sorD employed on the JEM-100C.


Author(s):  
Marc H. Peeters ◽  
Max T. Otten

Over the past decades, the combination of energy-dispersive analysis of X-rays and scanning electron microscopy has proved to be a powerful tool for fast and reliable elemental characterization of a large variety of specimens. The technique has evolved rapidly from a purely qualitative characterization method to a reliable quantitative way of analysis. In the last 5 years, an increasing need for automation is observed, whereby energy-dispersive analysers control the beam and stage movement of the scanning electron microscope in order to collect digital X-ray images and perform unattended point analysis over multiple locations.The Philips High-speed Analysis of X-rays system (PHAX-Scan) makes use of the high performance dual-processor structure of the EDAX PV9900 analyser and the databus structure of the Philips series 500 scanning electron microscope to provide a highly automated, user-friendly and extremely fast microanalysis system. The software that runs on the hardware described above was specifically designed to provide the ultimate attainable speed on the system.


Author(s):  
M. T. Postek ◽  
A. E. Vladar

One of the major advancements applied to scanning electron microscopy (SEM) during the past 10 years has been the development and application of digital imaging technology. Advancements in technology, notably the availability of less expensive, high-density memory chips and the development of high speed analog-to-digital converters, mass storage and high performance central processing units have fostered this revolution. Today, most modern SEM instruments have digital electronics as a standard feature. These instruments, generally have 8 bit or 256 gray levels with, at least, 512 × 512 pixel density operating at TV rate. In addition, current slow-scan commercial frame-grabber cards, directly applicable to the SEM, can have upwards of 12-14 bit lateral resolution permitting image acquisition at 4096 × 4096 resolution or greater. The two major categories of SEM systems to which digital technology have been applied are:In the analog SEM system the scan generator is normally operated in an analog manner and the image is displayed in an analog or "slow scan" mode.


Author(s):  
Sai Venkatramana Prasada G.S ◽  
G. Seshikala ◽  
S. Niranjana

Background: This paper presents the comparative study of power dissipation, delay and power delay product (PDP) of different full adders and multiplier designs. Methods: Full adder is the fundamental operation for any processors, DSP architectures and VLSI systems. Here ten different full adder structures were analyzed for their best performance using a Mentor Graphics tool with 180nm technology. Results: From the analysis result high performance full adder is extracted for further higher level designs. 8T full adder exhibits high speed, low power delay and low power delay product and hence it is considered to construct four different multiplier designs, such as Array multiplier, Baugh Wooley multiplier, Braun multiplier and Wallace Tree multiplier. These different structures of multipliers were designed using 8T full adder and simulated using Mentor Graphics tool in a constant W/L aspect ratio. Conclusion: From the analysis, it is concluded that Wallace Tree multiplier is the high speed multiplier but dissipates comparatively high power. Baugh Wooley multiplier dissipates less power but exhibits more time delay and low PDP.


Nanophotonics ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 937-945
Author(s):  
Ruihuan Zhang ◽  
Yu He ◽  
Yong Zhang ◽  
Shaohua An ◽  
Qingming Zhu ◽  
...  

AbstractUltracompact and low-power-consumption optical switches are desired for high-performance telecommunication networks and data centers. Here, we demonstrate an on-chip power-efficient 2 × 2 thermo-optic switch unit by using a suspended photonic crystal nanobeam structure. A submilliwatt switching power of 0.15 mW is obtained with a tuning efficiency of 7.71 nm/mW in a compact footprint of 60 μm × 16 μm. The bandwidth of the switch is properly designed for a four-level pulse amplitude modulation signal with a 124 Gb/s raw data rate. To the best of our knowledge, the proposed switch is the most power-efficient resonator-based thermo-optic switch unit with the highest tuning efficiency and data ever reported.


2018 ◽  
Vol 39 (7) ◽  
pp. 1700809 ◽  
Author(s):  
Xiao Kuang ◽  
Zeang Zhao ◽  
Kaijuan Chen ◽  
Daining Fang ◽  
Guozheng Kang ◽  
...  

Micromachines ◽  
2021 ◽  
Vol 12 (7) ◽  
pp. 755
Author(s):  
Chen-Yang Zhao ◽  
Chi-Fai Cheung ◽  
Wen-Peng Fu

In this paper, an investigation of cutting strategy is presented for the optimization of machining parameters in the ultra-precision machining of polar microstructures, which are used for optical precision measurement. The critical machining parameters affecting the surface generation and surface quality in the machining of polar microstructures are studied. Hence, the critical ranges of machining parameters have been determined through a series of cutting simulations, as well as cutting experiments. First of all, the influence of field of view (FOV) is investigated. After that, theoretical modeling of polar microstructures is built to generate the simulated surface topography of polar microstructures. A feature point detection algorithm is built for image processing of polar microstructures. Hence, an experimental investigation of the influence of cutting tool geometry, depth of cut, and groove spacing of polar microstructures was conducted. There are transition points from which the patterns of surface generation of polar microstructures vary with the machining parameters. The optimization of machining parameters and determination of the optimized cutting strategy are undertaken in the ultra-precision machining of polar microstructures.


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